Design Review Based on Failure Modes (DRBFM) is a methodology focused on change management and continuous improvement. It centers on early prevention and engineering knowledge, eliminating time spent debating ranking systems, waiting for lead engineers to document and list their concerns, identifying what types of concerns are open for discussion and resolution, and brainstorming without any actionable closure.
This Webinar will explain all phases of the DRBFM methodology and provide details on how to accomplish the specific steps. With the Design Review Based on Failure Modes (DRBFM) and Design Review Based on Test Results (DRBTR) Process Guidebook that is bundled with the course, the instructor will provide specific information on each step. Formats, examples, notes and homework slides will be used to illustrate the defined steps of the new SAE J2886 DRBFM Recommended Practice. Similarities in content between DRBFM and FMEA will be discussed, however the focus will be on conducting DRBFM methodology.
This DRBFM Webinar will provide roles and responsibilities of management, design engineers, manufacturing engineers, facilitators and technical experts. Those interested in DRBFM will benefit from understanding the rationale behind this methodology and learn to guide teams through the paradigm shifts and mind set that are needed.
- Outline the fundamental steps of DRBFM methodology, including:
- DRBFM Plan and analysis requirements
- Necessary preparation feeding DRBFM analysis
- The two phases of DRBFM analysis
- Documentation of design, validation and manufacturing actions
- Feedback loop into engineering knowledge documents
- Explain the intent and format of the DRBFM worksheets
- Predict what it takes to gain and maintain proficiency and consistent application of the methodology
- Find answers to most DRBFM questions
- DRBFM Procedure, Forms, Planning and Preparation
- Process Guide and Workbook Overview
- Scope and Purpose
- Process Map – General Requirements
- Planning – Formats, examples, homework
- Planning Results and Output
- Preparation – Formats, examples, homework
- Preparation Results and Linkage with DRBFM Format
- Definition of Change Section
- DRBFM – Forum 1, Design Review, Action Results and Follow Up
- DRBFM Forum 1 – Engineer analysis
- Change Point definition
- Identification of concerns
- Identification of causes and influences on the vehicle
- Identification of effects
- Identification of severity/priority
- Actions to gain engineering knowledge – evidence
- DRBFM – Forum 2, Design Review, Action Results and Follow Up
- DRBFM Forum 2 – Design Review introduction
- Change Point overview
- Identification of additional concerns
- Identification of additional causes and influences on the product
- Identification of effects
- Identification of severity/priority
- Actions taken to eliminate concerns
- Design actions to gain engineering knowledge – evidence
- Validation actions to gain evidence of reliability
- Manufacturing, assembly, and supplier actions
- Action results and feedback to design guidelines
- Roles and responsibilities
Bill Haughey is a respected consultant and instructor in the areas of Failure Modes Effects Analysis, Design for Manufacturability and Assembly, Design Review Based on Failure Modes, Design Review Based on Test Results, and other GD3 methodologies. He is a current member of the issuing committee of the SAE J1739 FMEA standard, SAE Automotive Quality and Process Improvement Committee; the SAE Automotive Electronic Systems Reliability Standards Committee; and the AIAG FMEA Fourth Edition Recommended Practice Committee. Mr. Haughey was recently approved to lead the development of a new SAE DRBFM Recommended Practice (J2886). Mr. Haughey formerly worked for GM, where he held various managerial, manufacturing, and engineering positions including Process Lead and Supervisor for FMEA and DFM/A. While at GM, Mr. Haughey also supported Tatsuhiko Yoshimura in the global implementation of the GD3 (DRBFM) methodology. Yoshimura considers Mr. Haughey to be a subject matter expert in the GD3 methodologies, including DRBFM and DRBTR. Mr. Haughey received a B.S. degree from the University of Michigan and M.S from Central Michigan University, and has the following certifications: Black Belt in GD3 (DRBFM and DRBTR); Master Design for Manufacturability and Assembly Engineer; and Certified Internal Auditor.
Test your PC and connection to see if it meets the minimum system requirements for the WebEx online training center before you register. Go to http://www.webex.com/lp/jointest/ and follow the onscreen instructions for "Join Meeting Test".
NOTE: The live course presentation will be recorded and made available for 30 days to those who register by the deadline but are unable to attend on the date/time listed above.Kenneth Pfiffner
Design Engineer
John Deere "If you've never dealt with Design Review Based on Failure Modes before, this course gives a great start in learning the DRBFM methodologies."
Jordan Adams
Design Engineer
Tram, Inc.