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Technical Paper

Effect of Biofuel and Soot on Metal Wear Characteristic Using Electron Microscopy and 3D Image Processing

2017-11-05
2017-32-0095
The soot contamination in used engine oils of diesel engine vehicles was about 1% by weight. The soot and metal wear particle sizes might be in the range of 0-1 µm and 1-25 µm, respectively. The characteristics of soot affecting on metal wear was investigated. Soot particle contamination in diesel engine oil was simulated using carbon black. Micro-nanostructure of soot particles were studied by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and laser diffraction spectroscopy (LDS). The metal wear behavior was studied by means of a Four-Ball tribology test with wear measured. Wear roughness in micro-scale was investigated by high resolution optical microscopy (OM) , 3D rendering optical technique and SEM image processing method. It was found that the ball wear scar diameter increased proportionally to the soot primary particle size. The effect of biodiesel contamination were also increasing in wear scar diameter.
Technical Paper

Impact of Biodiesel on Small CI Engine Combustion Behavior and Particle Emission Characteristic

2017-11-05
2017-32-0094
Diesel engines are high thermal efficiency because of high compression ratio but produce high concentration of particulate matter (PM) because of direct injection fuel diffusion combustion. PM must be removed from the exhaust gas to protect human health. This research describes biodiesel engine performance, efficiency and combustion behavior using combustion pressure analyzer. It was clearly observed that PM emitted from CI engines can be reduced by using renewable bio-oxygenated fuels. The morphology and nanostructure of fossil fuel and biofuel PMs were investigated by using a Scanning electron microscopy (SEM) and Transmission electron microscopy (TEM). The morphology of biodiesel and diesel doesn’t have much different in the viewpoint of particulate matter trapping using DPF micro surface pores. The agglomerated ultrafine particles and primary nanoparticles sizes of diesel and biodiesel engine’s PM are approximately 50-500 nm and 20-50 nm, respectively.
Technical Paper

The Effect of Exhaust Gas Recirculation on Performance and Emission of Ethanol Fumigated Diesel Engine

2017-11-05
2017-32-0101
Primary energy source such as fossil fuel keep decreasing due to various kind of usage. According to less amount of the fossil fuel, human seeks for an alternative fuel source such as alcohol. Alcohol like ethanol can be produced easily from strarchy plant. But using alcohol as blended fuel with diesel fuel doesn't work well because alcohol has low cetane number, lack of lubricity and very low miscibility with diesel fuel. To overcome this, fumigation system or port fuel injection of alcohol seems interesting. Although it requires more complicate system but it can compensate the miscibility issue and alcohol can be used in higher dose to give more energy. Diesel engine produces a lot of emission such as NOx and some other carbon content emission like HC, CO and soot due to they run in lean condition as their characteristic. Modern diesel engines are now coupled with exhaust gas recirculation system to help reduce in main emission like NOx.
Journal Article

Scanning Electron Microscopic Visualization of Bridge Formation inside the Porous Channels of Diesel Particulate Filters

2016-10-24
2016-01-9079
Time-lapse images of particulate matter (PM) deposition on diesel particulate filters (DPFs) at the PM-particle scale were obtained via field-emission scanning electron microscopy (FE-SEM). This particle scale time-series visualization showed the detailed processes of PM accumulation inside the DPF. First, PM introduced into a micro-pore of the DPF wall was deposited onto the surface of SiC grains composing the DPF, where it formed dendritic structures. The dendrite structures were locally grown at the contracted flow area between the SiC grains by accumulation of PM, ultimately constructing a bridge and closing the porous channel. To investigate the dominant parameters governing bridge formation, the filtration efficiency by Brownian diffusion and by interception obtained using theoretical filtration efficiency analysis of a spherical collector model were compared with the visualization results.
Technical Paper

Characterization of Biodiesel Particle Emission in Trapping and Regeneration Processes on Cordierite Diesel Particulate Filter

2015-11-17
2015-32-0821
As well-known, the diesel engine has the highest thermal efficiency at the same load as compared with internal combustion engine but its disadvantage is particulate matter (PM) emitted to the atmosphere. The studies of this paper were divided into two parts. The first part studied the quantity of PM from the both diesel and biodiesel fuels at 80% load (2400 rpm) by the trapping process on diesel particulate filter (DPF) used in a partial flow dilution tunnel. The second part studied the regeneration process of PM under the flow rate of oxygen and nitrogen gas of 13.5 L/min with 10%, 15%, and 21% of oxygen gas. The result showed that amount of PM from biodiesel fuel was lower around two times than PM from diesel fuel. The duration in regeneration process of biodiesel's PM was shorter than diesel while increasing of oxygen percentage can reduce regeneration time.
Journal Article

Investigation of Soot Oxidation Carried out on Membrane Filters Composed of SiC Nanoparticles

2015-09-01
2015-01-2015
The diesel particulate membrane filter (DPMF) is a good solution to the problem of high pressure drop that exists across diesel particulate filters (DPFs) as a result of the soot trapping process. Moreover, DPMFs that have a membrane layer composed of SiC nanoparticles can reduce the oxidation temperature of soot and the apparent activation energy. The SiC nanoparticles have an oxide layer on their surface, with a thickness less than 10 nm. From the visualization of soot oxidation on the surface of SiC nanoparticles by an environmental transmission electron microscope (ETEM), soot oxidation is seen to occur at the interface between the soot and oxide layers. The soot oxidation temperature dependency of the contact area between soot and SiC nanoparticles was evaluated using a temperature programmed reactor (TPR). The contact area between soot and SiC nanoparticles was varied by changing the ratio of SiC nanoparticles and carbon black (CB), which was used as an alternative to soot.
Technical Paper

NOx Reduction with the HC-SCR System over Cu/Zeolite Based Catalysts

2015-09-01
2015-01-2012
Diesel engine is one the effective solutions for reducing CO2 and recognized as a leading candidate for mitigating global warming. To comply with increasingly stringent emission standards, all diesel engines require some sort of NOx control systems such as selective catalytic reduction (SCR) systems. The SCR catalyst for reducing NOx from diesel engines is classified into two groups, urea-SCR and HC-SCR catalyst, respectively. Although the urea-SCR catalyst is widely recognized as promising de-NOx technology in respect to the NOx conversion efficiency, it have some outstanding issues such as ammonia slip, urea injection, storage space, freezing and some infrastructures for supplying urea water solutions. In an attempt to overcome the inherent shortcoming of existing urea-SCR catalyst, hydrocarbons have been considered as alternative reducing agents for SCR process, instead of NH3.
Technical Paper

A DNS Study on Global and Local Flame Structures In Thin Reaction Zones

2015-09-01
2015-01-1909
Three-dimensional direct numerical simulations of methane-air turbulent premixed flame propagating in homogenous isotropic turbulence are conducted to investigate local and global flame structure in thin reaction zones. GRI-Mech 3.0 is used to represent methane-air reactions. The equivalence ratio of unburned mixture is 0.6 and 1.0. For a better understanding of the local flame structure in thin reaction zones, distributions of mass fractions of major species, heat release rate and temperature are investigated. To clarify effects of turbulence on the local and global flame structures, the statistical characteristics of flame elements are also revealed.
Technical Paper

A 3D DNS Investigation on the Flame-Wall Interactions and Heat Loss in a Constant Volume Vessel

2015-09-01
2015-01-1910
A direct numerical simulation of turbulent premixed flames in a constant volume vessel is conducted to understand flame-wall interactions and heat loss characteristics under the pressure rising condition. The contribution of the burnt region to the total heat flux is more significant compared to the reaction region. The velocity profiles indicate inward and outward motions. The profile of the turbulent kinetic energy is damped by the wall, and no distinct turbulence production is observed. Since the turbulence is weakened in the burnt region, the effect of near wall turbulence to the total wall heat flux is considered to be limited.
Technical Paper

Scanning Electron Microscopic Visualization of Transition from Surface Pore Filtration to Cake Filtration Inside Diesel Particulate Filter Walls

2015-04-14
2015-01-1018
Surface pores that are open to the inlet channel below the surface play a particularly important role in the filtration of particulate matter (i.e., soot) inside the walls of a diesel particulate filter (DPF); they are closely related to the pressure drop and filtration efficiency through the DPF as well as the performance of the regeneration process. In this study, a scanning electron microscope (SEM) was used to dynamically visualize the soot deposition process at the particle scale as “time-lapse” images corresponding to the different increases in the pressure drop at each time step. The soot was first trapped at the deepest areas of the surface pores because the porous channels in this area were constricted by silicon carbide grains; soot dendrite structures were observed to grow and finally cause obstructions here.
Journal Article

Physical Characteristics of Twin-Tube Shock Absorber

2014-03-24
2014-01-2001
In an automotive suspension, a shock absorber plays a significant role to enhance the vehicle performances, particularly ride comfort and road holding. Because of its important influences on the overall vehicle performances, the understanding of its physical characteristics is essential. Thus, this paper develops a mathematical model of twin-tube shock absorber that is widely used in modern production cars. The model is derived based on a rational polynomial formulation. This formulation generally represents the flow behaviors of fluid across a restriction. Further, simulation results are compared to those obtained from experiments to determine the model accuracy. The result comparison illustrates that the model is able to describe the behavior of shock absorber with slight discrepancies.
Technical Paper

Comparison Study on Fuel Properties of Biodiesel from Jatropha, Palm and Petroleum Based Diesel Fuel

2014-03-24
2014-01-2017
The increase of air pollution and global warming is a threat for human life. Besides, the price of petroleum is increasing rapidly and the resources are diminishing. This obliged scientists and engineers to look for alternative sources of energy, which are cleaner and more sustainable. Biodiesel, defined as mono-alkyls of esters from vegetable oils and animals fat, is a cleaner renewable fuel and has been considered as the best alternative for petroleum based diesel fuel hence it can be used in any compression ignition engines without any significant modification. The main advantages of using biodiesel are its renewability and better quality of exhaust gas emissions due to their higher content of oxygen. The produce less soot and hence the feed stuck is plant it will regenerate the CO2 by the photosynthesis which ensures the renewability and reduces global warming.
Technical Paper

Physical Characterization of Biodiesel Particle Emission by Electron Microscopy

2013-10-15
2013-32-9150
Nanostructures of diesel and biodiesel engine particulate matters (PMs) were investigated by using a Transmission Electron Microscopy (TEM). The average single particle sizes of biodiesel and diesel PMs are approximately 30-40 nm and 50-60 nm, respectively. Image processing process was used to estimate each carbon platelet length by using TEM image. The average carbon platelet length of biodiesel and diesel PMs are in the range of 0.1-7.0 nm. Moreover, carbon atoms per cubic volume of PMs are approximately 500-900. The result shows that engine load and fuel property are strongly impact on the size of single particle and carbon atom density of particle. This is one of interesting behaviors need to be investigated for better understanding. The results of this research would be used as basic information for design and develop removing process of PM emitted from engine combustion which using in diesel and biodiesel fuels.
Technical Paper

A Design Guide for Wet Multiple Plate Clutches on Forklift Truck Transmissions Considering Strength Balance between Friction Material and Mating Plate

2013-04-08
2013-01-0231
Wet multiple plate clutches consist of friction plates, on which a friction material is bonded, and mating plates that are plain metal plates. Since the frequency and the range of load in the field of forklift trucks vary widely and are more severe than those for passenger cars, the wet multiple plate clutches on forklift trucks are often damaged. Damaged clutches that were returned from the field typically had 3 types of symptoms: 1.Only the friction material was damaged, 2.Only the mating plates were deformed, 3.Both symptoms were observed. It was clear that the cause of these symptoms depended on the difference of the operating application and the strength criteria of each part. This showed that a design guide for wet multiple plate clutches considering the strength balance between the two parts according to the work application was required. The relevant flow chart of this design process was proposed.
Technical Paper

Characteristics of Soot Oxidation at the Interface between Soot and Silicon-Oxy-Carbide with Embedded Single Nanosized Pt Particles

2013-04-08
2013-01-0516
A diesel particulate membrane filter (DPMF) offers good trapping efficiency of soot and reduces the pressure loss through the soot-trapping process. We found that one specific design of DPMF has the effect of reducing the apparent activation energy of the soot oxidation. The membrane is made of SiC nanoparticles with a diameter of 10-100 nm, which are covered with a thin silicon-oxy-carbide layer with a thickness of about 5 nm. The apparent activation energy of soot oxidation on the DPMF was reduced by 30-40 kJ/mol than conventional SiC-DPF. Furthermore, the light-off temperature of soot oxidation on the DPMF (with single nanosized Pt) is about 100°C lower than that of the DPMF (without Pt). The single nanosized Pt particles are embedded in the silicon-oxy-carbide layer. The formation of additional Pt is different from that which takes place in a conventional catalyzed soot filter (CSF). In a conventional CSF, the surface of the Pt particles is exposed to the atmosphere.
Technical Paper

Soot Oxidation Characteristics of SiC Nanoparticle Membrane Filters

2012-04-16
2012-01-0848
A diesel particulate membrane filter (DPMF) has good trapping efficiency of soot and reduces the pressure loss through the soot accumulation process on the diesel particulate filter wall. The activation energy reduction effect of the soot oxidation reaction by DPMF was clarified. The membrane consists of SiC nanoparticles with a diameter of 10-100 nm. A thin oxide layer is formed on the SiC particle surface, and nanoscale noble metal particles are distributed on the surface. The reduction mechanism for the activation energy was investigated in detail. Nanoscale soot was accumulated on DPMF from a diesel lamp. Furthermore, the soot oxidation in the regeneration process was observed using an optical microscope. An Arrhenius plot was made from the change of the concentration of the product gases CO and CO₂ with respect to time. The performance and the temperature dependence of oxygen desorption on the oxide layer was measured by thermal desorption spectroscopy (TDS).
Technical Paper

Investigation of Effects of Ignition Improvers on Ignition Delay Time of Ethanol Combustion with Rapid Compression and Expansion Machine

2012-04-16
2012-01-0854
This work investigates the effects of ignition improvers on the ignition and combustion characteristics of hydrous ethanol with 5% by weight water and 1% by weight Lauric acid (Eh95) under simulated diesel engine conditions using the rapid compression and expansion machine (RCEM). Results indicate that hydrous ethanol with commercial additive (ED95) and hydrous ethanol with 5% by weight glycerol ethoxylate in hydrous ethanol exhibit a near identical rate-of-pressure-rise and heat release rate. Ignition delay of hydrous ethanol with 5% by weight glycerol ethoxylate is shorter, but hydrous ethanol with 1% by weight glycerol ethoxylate has longer ignition delay time and different combustion characteristics compared with hydrous ethanol with commercial additive (ED95). Hydrous ethanol with 1% by weight glycerol ethoxylate and hydrous ethanol with 5% by weight glycerol ethoxylate are considered suitable fuels for high compression-ratio diesel engines.
Technical Paper

Experimental Investigation in Combustion Characteristics of Ethanol-gasoline Blends for Stratified Charge Engine

2011-11-08
2011-32-0551
The increasing of global energy demand and stringent pollution regulations have promoted research on alternative fuels. In Thailand, ethanol, can be produced from many sources of national agriculture products as renewable fuel, which was strongly promoted by government due to its many merits for use in transportation field. In this study, combustion characteristics of ethanol-gasoline blend (20%, 85%, and 100%) as well as pure gasoline (E0) were investigated by using a swirl-generated constant volume combustion chamber. Flame propagations of different fuel blends were observed by high speed Schlieren photography technique while pressure history data were recorded for detailed combustion analysis. Combustion behavior, combustion duration and rate of pressure rise of all tested fuels were investigated in various swirl intensities and equivalence ratios. In addition, effect of swirl intensities and ethanol concentration on lean misfire limit were also discussed.
Technical Paper

Low Temperature Starting Techniques for Ethanol Engine without Secondary Fuel Tank

2011-11-08
2011-32-0552
The present study aims to investigate the parameters affecting cold start characteristics of ethanol at low temperature, and suggest a solution to avoid cold starting problem without the installation of second fuel tank. The testing engine is a 125cc volume displacement, single-cylinder four strokes SI engine with fuel injection and ignition timing system controlled by ECU (electronic control unit). The cold starting performance tests were extensively conducted with different percentages of ethanol blends, surrounding temperatures, heating inside combustion chamber, heater injector, pre-cranking without fuel injection, and amount of fuel injection. From the experimental results, when using ethanol fuel in conventional engine, the problem of cold starting was observed at surrounding temperature lower than 20°C for ethanol. Increasing of injection duration can lower the possible cold start temperature of neat ethanol.
Technical Paper

Simultaneous Measurements of Temperatures of Flame and Wall Surface in a Combustion Chamber of Diesel Engine

2011-08-30
2011-01-2047
In order to investigate the combustion phenomena in a combustion chamber of the diesel engine at transient operations, the simultaneous measurements of temperatures of flame and wall surface in a combustion chamber were conducted. The new technique for simultaneous measurements of flame temperature and wall surface was developed. Laser-Induced phosphorescence was used for the measurement of wall surface temperature which was coupled with the flame temperature measurement by a two-color pyrometry. The NOx and soot emissions were also measured simultaneously in transient operations. The relation between the temporal changes of emissions and temperatures of flame and surface wall are discussed. The results show that the temporal change of NOx emission during transient operation is similar to that of the average gas temperature in a chamber. On the other hand, the temporal change of soot emission is similar to neither that of flame temperature nor that of average gas temperature.
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