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Technical Paper

Noise Sensitivity Analysis of an Engine Mount System Using the Transfer Function Synthesis Method

2001-04-30
2001-01-1532
The transfer function synthesis method is one of the most powerful methods in analyzing the responses of complex built-up structures under high modal density. Its superiority mostly comes from the ability to incorporate experimental FRFs into the formulation. In this paper, a general procedure for the design sensitivity analysis of vibro-acoustic problems has been presented in frame of the transfer function synthesis method. For an acoustic response function, the proposed method gives a parametric design sensitivity expression in terms of the partial derivatives of the connection element properties and the transfer functions of the substructures. As a realistic problem, an interior noise problem in a passenger car is analyzed. The proposed noise sensitivity formulation calculates the interior noise variations with respect to the changes of the dynamic characteristics of the engine mounts and the bushes.
Technical Paper

Noise Control for Heavy Duty Trucks, a Systems Approach

2001-04-30
2001-01-1531
This paper describes a general noise control system design process. The methodology is applied to heavy duty trucks. The paper describes the benefits, for optimization purposes, of a systems approach versus a component approach. The role of both experimental and predictive approaches on the design process is outlined. Available noise control materials are briefly described, and lastly, an example of the results of the development of a noise control system by the experimental systems approach is provided.
Technical Paper

The Influence of In-Vehicle Noise on Speech Recognition for Automotive Voice-Activated Control Systems

2001-04-30
2001-01-1530
Voice activation provides a safe and convenient method of controlling vehicle systems such as in-car entertainment, telecommunications, and climate control. In the fullness of time it is likely that there will be a high demand across all vehicle classes for such systems for a wide range of vehicle control functions. One of the challenges facing their development and introduction into vehicles is that of the in-vehicle noise environment. This paper investigates the influence of in-vehicle noise on speech recognition performance for an automotive voice-activated system over a range of vehicle classes and typical vehicle operating conditions. The investigation was carried out in a controlled laboratory environment using pre-recorded speech and in-vehicle noise recordings.
Technical Paper

“Digital Prototype” Simulations to Achieve Vehicle Level NVH Targets in the Presence of Uncertainties

2001-04-30
2001-01-1529
“Digital Prototype” simulations have been used at DaimlerChrysler to achieve vehicle level NVH objectives. The effectiveness of these simulations to guide the design when faced with vehicle parameter uncertainties is discussed. These uncertainties include, but are not limited to, material properties, material gauges, damping, structural geometry, loads, boundary conditions and weld integrity. Manufacturing and assembly processes introduce variations in the nominal values of these parameters resulting in a scatter of vehicle level NVH simulation responses. An example of a high frequency NVH concern will be studied and modified to arrive at robust design guidance when faced with uncertainty. The validity of a “deterministic digital prototype” simulation model and its relevant role as a “trend predictor” rather than “absolute predictor” tool in guiding the design is also discussed.
Technical Paper

Accounting for Manufacturing Variability in Interior Noise Computations

2001-04-30
2001-01-1527
A formulation that accounts for manufacturing variability in the analysis of structural/acoustic systems is presented. The methodology incorporates the concept of fast probability integration with finite element (FEA) and boundary element analysis (BEA) for producing the probabilistic acoustic response of a structural/acoustic system. The advanced mean value method is used for integrating the system probability density function. FEA and BEA are combined for producing the acoustic response that constitutes the performance function. The probabilistic acoustic response is calculated in terms of a cumulative distribution function. The new methodology is used to illustrate the difference between the results from a probabilistic analysis that accounts for manufacturing uncertainty, and an equivalent deterministic simulation through applications. The probabilistic computations are validated by comparison to Monte Carlo simulations.
Technical Paper

Tire and Car Contribution and Interaction to Low Frequency Interior Noise

2001-04-30
2001-01-1528
A joint study was conducted between BMW and Goodyear with the objective of analysing the cause and identifying methods to reduce the structure-borne interior noise in a vehicle driving on rough road surfaces. A vibro-acoustic characterization of the car was performed by measuring the car vibro-acoustic transfer functions and by using a transfer path analysis technique to identify the main suspension parts affecting the interior noise at target frequencies. The vibration transmissibility characteristics of the tire were measured and also simulated by Finite Element in [1-200Hz] frequency range. The vibro-acoustic interaction between the tire and car sub-systems was examined. A Finite Element sensitivity analysis was used to define and build new prototype tires. A 3dB(A) interior noise improvement was obtained with these new tires at target frequencies.
Technical Paper

Application of an Acoustical Resonator to Reduce HVAC Blower Noise

2001-04-30
2001-01-1526
Blower noise is the single most dominating contributor of interior noise for several operating conditions; the worst condition being low engine speed and high HVAC fan speed. The goal of the research presented in this paper is to investigate the application of an acoustical resonator to reduce HVAC blower noise. Resonator systems are constructed and objective bench tests are performed to objectively assess their effectiveness towards a specific acoustical issue within the HVAC system. In addition, HVAC performance is objectively measured to ensure that airflow has not been degraded with the addition of the resonator. Modeling and simulation are used in this research to verify the HVAC system acoustical properties and to optimize the location of the resonator.
Technical Paper

Sound Through Partial Enclosures with Louvers

2001-04-30
2001-01-1525
This paper considers the use of partial enclosures and absorbing materials inside those enclosures to dissipate energy. Several experiments were conducted where various parameters of an enclosure were altered and the effect on the noise radiating through the opening was measured. From these results, the parameters that play the most important role in sound radiation through the opening of an enclosure were determined. The two-point method and decomposition theory were used to calculate the transmission loss, which was used as the primary variable to analyze the enclosure's performance; the transmission loss is shown to be a better variable than sound pressure or output sound power for this purpose. Numerical simulations were conducted using the indirect boundary element method, and the results were compared with experimental results.
Technical Paper

Test Based Methods for High Frequency Structureborne Noise

2001-04-30
2001-01-1523
NVH engineers typically are dealing with issues that relate to shake, harshness and low frequency noise and vibration concerns. However there is a greater importance being placed on dealing with high frequency structureborne noise problems which are related to gear meshing forces and drivetrain dynamics. This paper presents a case study of a high frequency structureborne noise problem. The objective of the paper is to show the application and effectiveness of using various testing based techniques such as Transfer Path, Running modes, and Mobility analysis along with acoustic excited operating deflection shapes for solving these problems in a timely and effective manner.
Technical Paper

An Energy Source Simulation Method to Predict Sound Radiation

2001-04-30
2001-01-1524
An energy source simulation method (ESSM) has been developed to determine sound energy density. Using this approach, a specified intensity boundary condition on the surface of a vibrating body is approximated by superimposing energy density sources placed inside the body. The unknown strengths for these sources are then found by minimizing the error on the boundary, using a least squares technique. The superposition of these energy density sources should then approximate the sound radiating from the body. The approach was evaluated in two-dimensions for a circle, square, and a more general geometry. The ESSM proved an excellent tool for predicting the energy density provided that power radiated uniformly in all directions. However, the ESSM could not accurately predict the directional characteristics of the energy density field if the power radiated significantly higher from one side of an object than other sides.
Technical Paper

Numerical Prediction of a Whole Car Vibro-Acoustic Behavior at Low Frequencies

2001-04-30
2001-01-1521
In order to meet the customers comfort requirements, reduction of noise in the passenger compartment is one of the primary concerns in the automotive industry. Moreover, for a better reactivity to the market, vehicle development time tends to be shorter and shorter. Instead of constructing many prototypes and running a lot of tests, numerical simulation has to take a bigger part in the design of cars. This would be a cheaper and quicker way of testing many new solutions. We have developed for several years a numerical model, combining by Finite Element Method (FEM) and Boundary Element Method (BEM), for computing the vibro-acoustic behaviour of a fully trimmed car with engine and power train. This model allows prediction of the structure borne sound field due to the engine and wheels excitations at low frequencies (0-200 Hz).
Technical Paper

Assessment of Numerical Models and Methods for Noise Radiation Prediction

2001-04-30
2001-01-1520
This paper considers two questions: how does one know when a boundary element mesh is reliable, and what are the advantages and potential pitfalls of various methods for sound radiation prediction. To answer the first question, a mesh checking method is used. With this method velocity boundary conditions are calculated on the nodes of the mesh using a point source or sources placed inside the mesh. A boundary element program is then used to calculate the sound power due to these boundary conditions. The result is compared to the known sound power of the point source or sources. This method has been used to determine the maximum frequency of a mesh, how many CHIEF points to use, etc. The second question is answered by comparing the results of several numerical methods to experimental results for a running diesel engine. The methods examined include the direct and indirect boundary element methods and the Rayleigh integral.
Technical Paper

Sound Transmission Through Cylindrical Double-Walled Shells Sandwiching Porous Material

2001-04-30
2001-01-1518
Sound transmission through a cylindrical double-walled shell lined with an elastic porous material is studied. Love's equation is applied to describe the shell motions coupled with acoustic wave equations. An interesting method is developed to simplify the analysis of the wave propagation in the elastic porous material, which reduces the model developed by Bolton et al. [2] based on the Biot's theory [1] to a simple one-dimensional wave propagation model. The results from the simplified model are compared with those from the Bolton's model and measurements. Solutions for the sound transmission through the cylindrical double-walled shell lined with an elastic porous material are obtained for various configurations using the simplified method, and compared with measured results. Advantages and limitations of the simplified analysis method developed are explained from the perspective of practical applications.
Technical Paper

Development of an Air Intake System Using Vibro-Acoustics Numerical Modeling

2001-04-30
2001-01-1519
This paper describes the use of Vibro-Acoustics numerical modeling for prediction of an Air Intake System noise level for a commercial vehicle. The use of numerical methods to predict vehicle interior noise levels as well as sound radiated from components is gaining acceptance in the automotive industry [1]. The products of most industries can benefit from improved acoustic design. On the other hand, sound emission regulation has become more and more rigorous and customers expect quieter products. The aim of this work it is to assess the Vibro-Acoustics behavior of Air Intake System and influence of it in the sound pressure level of the vehicle.
Technical Paper

Vibro-Acoustic Effects of Friction in Gears: An Experimental Investigation

2001-04-30
2001-01-1516
Amongst various sources of noise and vibrations in gear meshing, transmission error and sliding friction between the teeth are two major constituents. As the operating conditions are altered, the magnitude of these two excitations is affected differently and either of them can become the dominant factor. In this article, an experimental investigation is presented for identifying the friction excitation and to study the influence of tribological parameters on the radiated sound. Since both friction and transmission error excitations occur at the same fundamental period of one meshing cycle, they result in similar spectral contents in the dynamic response. Hence specific methods like the variation of parameters are designed in order to distinguish between the individual vibration and noise sources. The two main tribological parameters that are varied are the lubricant and the surface finish characteristics of gear teeth.
Technical Paper

Analysis and Experimental Study of the Mean Flow Effect on the Sound Transmission Through a Cylindrical Shell of an Automobile Muffler

2001-04-30
2001-01-1517
Sound transmission through the sidewall of an automotive muffler has been studied theoretically and experimentally. Three wall structures: a single shell, double shell and porous-cored shell constructions are considered. Transmission losses through the sidewalls were measured using the two microphone method. Experimental results are compared to one another, and to the corresponding theoretical analysis results, which shows that the mean flow effect is not a significant factor in designing the muffler sidewall.
Technical Paper

Optimization of Vehicle Driveline Vibrations Using Genetic Algorithm (GA)

2001-04-30
2001-01-1511
Low frequency longitudinal vibrations resulting from driver throttle inputs are a common problem in modern passenger cars. This phenomenon, which is commonly referred to as shuffle or shunt, is due to sudden changes in the engine torque exciting torsional oscillations in the driveline. This paper presents a dynamic model of a vehicle driveline for the optimization of low frequency torsional vibration. The model used is first validated against experimental tests. Parameter sensitivity studies have been carried out using the model to identify the important components affecting shuffle. Three key parameters have been chosen from the parameter study. To optimize these key factors, Genetic Algorithms (GAs) have been used in this multi-parameter optimization problem. The results obtained from GAs have been compared with the calculus based optimization techniques.
Technical Paper

Numerical Modeling of Engine Noise Radiation through the use of Acoustic Transfer Vectors - A Case Study

2001-04-30
2001-01-1514
This paper presents the numerical modeling of noise radiated by an engine, using the so-called Acoustic Transfer Vectors and Modal Acoustic Transfer Vectors concept. Acoustic Transfer Vectors are input-output relations between the normal structural velocity of the radiating surface and the sound pressure level at a specific field point and can thus be interpreted as an ensemble of Acoustic Transfer Functions from the surface nodes to a single field point or microphone position. The modal counter part establishes the same acoustic transfer expressed in modal coordinates of the radiating structure. The method is used to evaluate the noise radiated during an engine run-up in the frequency domain. The dynamics of the engine is described using a finite element model loaded with a rpm-dependent excitation. The effectiveness of the method in terms of calculation speed, compared with classical boundary element methods, is illustrated.
Technical Paper

Powertrain Mounting Development Based on Computational Simulation and Experimental Verification Method

2001-04-30
2001-01-1509
This paper presents a method applied in the development of an optimized transmission rubber mount of a midsize Diesel pickup. The focus of this optimization were to improve the vibration insulation and consequently improve the NVH (Noise and Vibration Harshness) quality of the vehicle. The paper describes the basic mounting design and manufacturing constrains, the simulation modeling basis, inputs required to perform the computational simulation, the experimental method used to extract the center of gravity and rotational inertia of the powertrain and a general mounting tuning strategy. The mounting dynamic simulation results for the optimized version is also presented compared to the original one. In order to quantify the noise and vibration improvements, the internal noise and vibration transmissibility levels were measured and compared in percentile reduction basis to current vehicle levels
Technical Paper

Comprehensive Combustion Noise Optimization

2001-04-30
2001-01-1510
Combustion noise plays a considerable role in the acoustic tuning of gasoline and diesel engines. Even though noise levels of modern diesel engines reach extremely low values, they are still higher than those of conventional gasoline engines. On the other hand, new combustion procedures designed to improve fuel consumption lead to elevated combustion noise excitations as in case of today's direct injecting gasoline engines whose vibration excitation and airborne noise emissions are slightly increased during stratified operation. The partly conflicting development goals resulting from this can only be realized by integrating the NVH specialists' expertise into every development step from concept to SOP.
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