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This article describes the development of a robotic system for drilling and inspection for small aerostructure manufacturing specifically designed to tackle these requirements. The system comprises three work packages: connection within the digital thread (from concept through to operational metrics including Statistical Process Control), innovative lightweight / low energy drill, and auto tool-change with in-process metrology.

To verify the technical content and ensure practicability, the rules were developed by, inter alia, studying literature and performing case studies at SAAB Aerostructures. The research was done through a collaboration between Linköping University and SAAB Aerostructures in a state-funded project. ...The research was done through a collaboration between Linköping University and SAAB Aerostructures in a state-funded project. This ensured a balanced approach between academic advancement and usefulness in commercial projects.

With the increasing complexity of modern combat aircraft flight control systems, the flight trials phase of an aircraft development programme has become much more of an aircraft and systems model validaition exercise. This requires a highly integrated ground and flight test programme with accurate models of the aircraft and its systems and new analysis techniques to enable rapid and effective validation of these models. This paper describes recent experience at British Aerospace Warton on a number of aircraft programmes which has resulted in the development of effective real lime analysis techniques. These techniques provide the ability to perform in-flight model validation and are currently being used in the EF2000 development programme at Warton.

Previously part of a larger OEM, Spirit AeroSystems became a standalone company 5 years ago and is currently a Tier One supplier of aerostructures. Products include fuselage components, wing structures, engine struts and nacelles, and at the request of various OEMs, fully stuffed fuselages and podded engines where all of the wiring, heating, duct work, etc. is installed prior to delivery.

Planning for the future The long lifetimes of aircraft pose big challenges for the many engineers who want to adopt the latest in electronic technologies. Getting it right through test flight Flight testing remains an important component in validation and certification of aircraft. More electric aircraft System design trends for the next generation of aircraft point toward more distributed, but fully intergrated, systems.

Simulation solves C5 cargo door problem Dynamic analysis software allows engineers to solve fatigue-related problems without prototypes. UAV development Although unmanned aerial vehicles (UAVs) have been employed successfully by the U.S. military to date, many development and operational challenges remain for these to become viable alternatives for manned aircraft. Aircraft engine testing: the test tig developer Engineers at Belcan's Advanced Engineering & Technology Division share their insights and experiences on the development of aircraft gas turbine test rigs and stands. This is the first installment of a three-part series on aircraft engine testing. Looking back at factory automation The ability to improve quality while substantially reducing the cost of production and span times is becoming a necessity to complete in today's aerospace industry.

Booking flights on biofuel The aviation industry is now deploying biofuels on commercial flights after years of demonstration test flights, but high costs will keep bookings few and far between for a few more years. Beating brownout A look at a new airborne landing aid that provides safe-flight capabilities for front-line helicopter crews in degraded visual environments. Making battlefield targets disappear The use of 'smart' special materials has the potential to radically alter the way military platforms are defended, and used.

An eye for detail Manufacturers hone next-generation designs with advanced measurement and inspection tools. Emissions progress New European research and development efforts aim to achieve step changes in engine emissions performance. Seeing virtually everything Simulating larger systems helps engineers understand more interactions.

Designing a High-Speed Decoy Unmanned Aerial Vehicle (UAV) Using Thermoplastics in Aerospace Applications In-Flight Real-Time Avionics Adaptation Using Turbine Flow Meters for Aerospace Test and Measurement Applications Communicating from Space: The Front End of Multiscale Modeling Laser-Based System Could Expand Space-to-Ground Communication Hydraulic Testing of Polymer Matrix Composite 102mm Tube Section Research could lead to development of a composite material that can be processed at a low temperature and still be used at 1000°F. Permeation Tests on Polypropylene Fiber Materials Study attempts to determine if polypropylene nanofiber materials can be used in air filtration systems to remove toxic vapors. Inter-Laboratory Combat Helmet Blunt Impact Test Method Comparison Ensuring consistent test methods could reduce the risk of head injuries.

Officials at an as-yet-unnamed airline in the U.S. is assessing a new hydrophobic coating developed by GKN Aerospace materials science and engineering specialists in Garden Grove, Calif., for cockpit windows on its commercial passenger aircraft. GKN Aerospace debuted the new materials science technology, which Airbus engineers are also flight-trialing on the airframe manufacturer’s flight-test aircraft, during Farnborough International Airshow in Farnborough, England, in July 2018.