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Aerostructures assembly (ASA) is a vital process in any aircraft production phase that integrates individual detail parts, sub-assemblies, major assemblies, components, and systems into a final deliverable, a completed aircraft structure fit for flight. ...ASA depends on highly skilled manual labor work across the global aerospace supply chain for various assembly processes and subprocesses required for assembling detail parts into sub-assemblies and components to achieve the design intent of the load-carrying aerostructure that is airworthy for the complete operational cycle till disposal of an aircraft. ...The 6M enhanced framework is used to create as a process design tool, and the outputs of the research are converted in assessment guidelines, which were validated by a global aerospace accreditation body for its adoption in the aerostructures supply chain. This paper can also be used as a reference guide by ASA engineers to readily identify the factors that can impact any process, ensuring the highest quality and reliable aerostructures products to customers ensuring cost-effective On-Time Delivery (OTD).

An Aircraft’s assembly process plays a vital part in its design, development and production phases and contributes to about half of the Total cost spent in its entire product lifecycle. Design For Assembly (DFA®) principles have been one of the proven effective methodologies in Automotive and Process industries. Use of DFA® principles have resulted in proactively simplifying and optimizing engineering designs with reduced product costs, and improved efficiencies in product design and performance. Standardization of Assembly guidelines is vital for “Design and Build” and “Build-To-Print” manufacturing supplier organizations. However, Standardizing design methodologies, through use of proven tools like Advanced Product Quality Planning, (APQP) are still in the initial stages in Aerospace part and process design processes.

Despite their advantages, their non-biodegradability raises challenges for the recycling of polymer and composites in particular Composite Repair Engineering Case Studies for U.S. Army Aerostructures The U.S. Army fields a multitude of aircraft mission design series (MDS) developed by several different original equipment manufacturers with varying mission requirements and flight profiles.

Universal Avionics provides vision The avionics supplier looks to improve pilot situational awareness of surrounding terrain with its new synthetic-vision technology. Enhancing awareness in the cockpit The U.S. Air Force Research Laboratory studies the technology trends and issues regarding head-up synthetic vision displays. Preparing for the next wave of air traffic The FAA, NASA, and air-traffic-management system suppliers look to step up efforts and technology developments to enhance capacity of the National Air Space system.

Carbon fiber gets bigger footprint Manufacturers strive for the Holy Grail of composites manufacturing: consistency and repeatability. Safety on the floor Once add-ons that brought almost as many problems as benefits, safety techniques are now being designed into equipment before start-up. Taking measures of the machine New requirements and technologies advance the art of test and sensing. Looking, listening, recording, analyzing HUMS is established as an integral part of aviation's safety network, but more standardization is needed to broaden its effectiveness.

Advanced materials for manufacturability The big three- aluminum, titanium, and composites- duke it out in the sky. Automation makes big advances Aircraft manufacturers continue to adopt new technologies that improve efficiency, speed up production, and reduce worker injuries. Electric braking debuts in military and commercial applications SAE 100 Future look: Goodrich led the development of electromechanical aircraft braking with a highly focused team of experts from three divisions within the company, each working in their own fields of expertise: braking performance, electronic controls, and electromechanical acutators (EAs). Looking into the future with NDT SAE 100 Future look: The need for systemized inspection inthe aircraft industry did not arise until the dramatic increase in air travel that took place in the late 1940s. Electronic warfare SAE 100 Future look: Today's combat aircraft commonly use electronic warfare (EW) receivers and jammers for self protection.

Going direct in manufacturing Prototyping transitions from one-off components to flight-ready hardware. Traveling light, traveling easy Airplane manufacturers have always tried to avoid unnecessary weight- and today's materials and design tactics combine for stronger structures with less weight. making flying safer Technology is applied to new avionics and ground-based systems to make air operations, military as well as civil, far safer than ever before. Innovative Thinking 101 West Virginia University professor Dr. James E. Smith issues a call for innovation as one of the central themes of his term as SAE's 2009 President.

An eye for detail Manufacturers hone next-generation designs with advanced measurement and inspection tools. Emissions progress New European research and development efforts aim to achieve step changes in engine emissions performance. Seeing virtually everything Simulating larger systems helps engineers understand more interactions.

Over the next twenty years, the role and contributions of successfully managed projects will continue to grow in importance to aerospace organizations, especially considering the demands of emerging markets. The accompanying challenges will be how to effectively reduce product and process cost where known (incremental) and unknown (transformational) technological innovation is required. Managing Aerospace Projects brings together ten seminal SAE technical papers that support the vision of a more holistic and integrated approach to highly complex projects. Using the concept of project management levers, Dr.