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Field accident data have demonstrated that occupant ejection during vehicle rollover is associated with a high risk of serious and fatal injury. Although it has been demonstrated that seat belt use is highly effective in preventing occupant ejections, it has been argued that occupant containment during rollover can be accomplished with the use of laminated side glazing. This study was conducted to evaluate the retention characteristics of production laminated side windows. The current vehicle fleet was surveyed for vehicles equipped with production laminated side glass. The survey examined relevant window system parameters including glass retention system, glass configuration, and window geometry. A representative subset of five front door systems from several manufacturers was chosen for further evaluation. In addition, one legacy rear door system with laminated glass was included for comparison.

A method of computing dynamic roof crush in rollover accidents has been proposed (Bidez, et al., 2005; Cochran et al., 2005). The method used data obtained from accelerometers mounted to the roof rails of sport utility vehicles, along with other measurements, to compute the instantaneous deformation of the roof rails during dolly rollover crash tests. We examined the feasibility and practicality of this methodology in three ways. First, the theoretical derivation was examined. Errors appeared to have been made in deriving and/or interpreting the equations used to compute instantaneous roof crush. Next, a three-dimensional dynamic rollover simulation program was run to produce ideal acceleration data (Yamaguchi et al., 2006, 2005). Using these data, the equations in original, uncorrected form predicted dynamic roof deformations when none existed. When the equations were corrected, the simulation data yielded proper roof positions and no roof deformations.

Vehicle aspect ratio has been reported as a significant factor influencing the likelihood of fatality or severe injury/fatality during single-vehicle rollover crashes. To investigate this, dynamic simulations of friction-induced rollover accidents were performed using different roof heights, but otherwise identical vehicle parameters and initial conditions. Higher aspect ratios tended to cause the leading side roof to impact first, with significant impact force. The roof impact forces during the first roll of higher-roofed vehicles were primarily laterally directed with respect to the vehicle. Impact locations during subsequent rolls were less predictable. Lower aspect ratios produced higher impact forces on the trailing side roof that were more vertically oriented with respect to the vehicle. The vertically oriented forces potentially create greater risk for severe neck or head injuries.

The mechanics of on-road, friction-induced rollovers were studied with the aid of a three-dimensional computer code specifically derived for this purpose. Motions of the wheels, vehicle body, occupant torso, and head were computed. Kane's method was utilized to develop the dynamic equations of motion in closed form. On-road rollover kinematics were compared to a dolly-type rollover at lesser initial speed, but generating a similar roll rotation rate. The simulated on-road rollover created a roof impact on the leading (driver's) side, while the dolly rollover simulation created a trailing-side roof impact. No head-to-roof contacts were predicted in either simulation. The first roof contact during the dolly-type roll generated greater neck loads in lateral bending than the on-road rollover. This work is considered to be the first step in developing a combined vehicle and occupant computational model for studying injury potential during rollovers.