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Technical Paper

Effects of Anthropometry and Passive Restraint Deployment Timing on Occupant Metrics in Moderate-Severity Offset Frontal Collisions

2024-04-09
2024-01-2749
There are established federal requirements and industry standards for frontal crash testing of motor vehicles. Consistently applied methods support reliability, repeatability, and comparability of performance metrics between tests and platforms. However, real world collisions are rarely identical to standard test protocols. This study examined the effects of occupant anthropometry and passive restraint deployment timing on occupant kinematics and biomechanical loading in a moderate-severity (approximately 30 kph delta-V) offset frontal crash scenario. An offset, front-to-rear vehicle-to-vehicle crash test was performed, and the dynamics of the vehicle experiencing the frontal collision were replicated in a series of three sled tests. Crash test and sled test vehicle kinematics were comparable. A standard or reduced-weight 50th percentile male Hybrid III ATD (H3-50M) or a standard 5th percentile female Hybrid III ATD (H3-5F) was belted in the driver’s seating position.
Technical Paper

Understanding the Fundamental Mechanisms of Battery Thermal Runaway Propagation and Mitigation

2023-09-05
2023-01-1515
The increased prevalence of larger and more energy-dense battery packs for transportation and grid storage applications has resulted in an increasing number of severe battery thermal events. The implications on product reliability, consumer safety, and the surrounding environment are significant. While there are many potential root causes for battery thermal runaway, these events often start within a single battery cell or group of cells that cascade to neighboring cells and other combustible materials, rapidly increasing the hazard profile of the battery pack as more stored energy is released. Reducing these hazards requires preventing severe thermal runaway scenarios by mitigating cell-to-cell propagation through the improved design of both individual cells and battery packs.
Technical Paper

Fractional Thermal Runaway Calorimetry: A Novel Tool to Assess Battery Thermal Runaway Energy

2023-04-11
2023-01-0510
The use of Lithium-ion batteries in the transportation sector has its own unique set of requirements such as high-power demands, cooling challenges, and risk of mechanical failure due to crashes. Active and passive components of thermal management systems in battery-powered products are designed to mitigate the effects of thermal runaway events and prevent cell-to-cell propagation. Designing safe battery-powered systems requires an understanding of how the battery pack will behave while undergoing thermal runaway, including critical data such as total energy yielded, rate of energy generation, as well as venting patterns and directions. Details such as thermal runaway energy fractions associated with the cell casing as well as vent gas and ejecta can be used to inform and optimize battery pack designs and the product as a whole. The NASA Fractional Thermal Runaway Calorimeter (FTRC) was created to measure these values.
Technical Paper

Electric Vehicle Battery Safety and Compliance

2023-04-11
2023-01-0597
Electric vehicles (EVs) and the development around them has been rapid in recent years. As the battery is the most essential component of an electric vehicle, a lot of research and analysis has been focused on ensuring safe and reliable performance of batteries. Considering the location, size, and operating conditions for EV batteries, they must be designed with an in-built safety infrastructure keeping in mind certain realistic scenarios such as fire exposure, mechanical vibration, collisions, over-charging, single cell failures, and others. In this paper, we discuss an overview of various EV battery failure mechanisms, present current safety and abuse testing methods and standards associated with such mechanisms and discuss the need for the development and implementation of additional testing standards to better characterize the safety performance of EV battery packs.
Technical Paper

Evaluating the Severity of Safety Envelope Violations in the Proposed Operational Safety Assessment (OSA) Methodology for Automated Vehicles

2022-03-29
2022-01-0819
As the automated vehicle (AV) industry continues to progress, it is important to establish the level of operational safety of these vehicles prior to and throughout their deployment on public roads. The Institute of Automated Mobility (IAM) has previously proposed a set of operational safety assessment (OSA) metrics which can be used to quantify the operational safety of vehicles. The OSA metrics provide a starting point to consistently quantify performance, but a framework to interpret the metrics measurements is needed to objectively quantify the overall operational safety for a vehicle in a given scenario. This work aims to present an approach to applying a calculation of the safety envelope component of the OSA metrics to rear-world collisions for use in such an assessment. In this paper, the OSA methodology concept is introduced as a means for quantifying the operational safety of a vehicle.
Technical Paper

Sensitivity of Automated Vehicle Operational Safety Assessment (OSA) Metrics to Measurement and Parameter Uncertainty

2022-03-29
2022-01-0815
As the deployment of automated vehicles (AVs) on public roadways expands, there is growing interest in establishing metrics that can be used to evaluate vehicle operational safety. The set of Operational Safety Assessment (OSA) metrics, that include several safety envelope-type metrics, previously proposed by the Institute of Automated Mobility (IAM) are a step towards this goal. The safety envelope OSA metrics can be computed using kinematics derived from video data captured by infrastructure-based cameras and thus do not require on-board sensor data or vehicle-to-infrastructure (V2I) connectivity, though either of the latter data sources could enhance kinematic data accuracy. However, the calculation of some metrics includes certain vehicle-specific parameters that must be assumed or estimated if they are not known a priori or communicated directly by the vehicle.
Journal Article

Crash Test Methodology for Electric Scooters with Anthropomorphic Test Device (ATD) Riders

2022-03-29
2022-01-0853
As micromobility devices (i.e., e-bikes, scooters, skateboards, etc.) continue to increase in popularity, there is a growing need to test these devices for varying purposes such as performance assessment, crash reconstruction, and design of new products. Although tests have been conducted across the industry for electric scooters (e-scooters), this paper describes a novel method for crash testing e-scooters with anthropomorphic test devices (ATDs) “riding” them, providing new sources for data collection and research. A sled fixture was designed utilizing a pneumatic crash rail to propel the scooters with an overhead gantry used for stabilization of the ATD until release just prior to impact. The designed test series included impacts with a 5.5-inch curb at varying incidence angles, a stationary vehicle, or a standing pedestrian ATD. Test parameter permutations included changing e-scooter tire sizes, impact speeds, and rider safety equipment.
Technical Paper

Evaluation of Operational Safety Assessment (OSA) Metrics for Automated Vehicles in Simulation

2021-04-06
2021-01-0868
The operational safety of automated driving system (ADS)-equipped vehicles (AVs) must be quantified using well-defined metrics in order to gain an unambiguous understanding of the level of risk associated with AV deployment on public roads. In this research, efforts to evaluate the operational safety assessment (OSA) metrics introduced in prior work by the Institute of Automated Mobility (IAM) are described. An initial validation of the proposed set of OSA metrics involved using the open-source simulation software Car Learning to Act (CARLA) and Scenario Runner, which are used to place a subject vehicle in selected scenarios and obtain measurements for the various relevant OSA metrics. Car following scenarios were selected from the list of 37 pre-crash scenarios identified by the National Highway Traffic Safety Administration (NHTSA) as the most common driving situations that lead to crash events involving two light vehicles.
Journal Article

Infrastructure-Based Sensor Data Capture Systems for Measurement of Operational Safety Assessment (OSA) Metrics

2021-04-06
2021-01-0175
The operational safety of automated driving system (ADS)-equipped vehicles (AVs) needs to be quantified for an understanding of risk, requiring the measurement of parameters as they relate to AVs and human driven vehicles alike. In prior work by the Institute of Automated Mobility (IAM), operational safety metrics were introduced as part of an operational safety assessment (OSA) methodology that provide quantification of behavioral safety of AVs and human-driven vehicles as they interact with each other and other road users. To calculate OSA metrics, the data capture system must accurately and precisely determine position, velocity, acceleration, and geometrical relationships between various safety-critical traffic participants. The design of an infrastructure-based system that is intended to capture the data required for calculation of OSA metrics is addressed in this paper.
Technical Paper

Micro-Mobility Vehicle Dynamics and Rider Kinematics during Electric Scooter Riding

2020-04-14
2020-01-0935
Micro-mobility is a fast-growing trend in the transportation industry with stand-up electric scooters (e-scooters) becoming increasingly popular in the United States. To date, there are over 350 ride-share e-scooter programs in the United States. As this popularity increases, so does the need to understand the performance capabilities of these vehicles and the associated operator kinematics. Scooter tip-over stability is characterized by the scooter geometry and controls and is maintained through operator inputs such as body position, interaction with the handlebars, and foot placement. In this study, testing was conducted using operators of varying sizes to document the capabilities and limitations of these e-scooters being introduced into the traffic ecosystem. A test course was designed to simulate an urban environment including sidewalk and on-road sections requiring common maneuvers (e.g., turning, stopping points, etc.) for repeatable, controlled data collection.
Technical Paper

The Effect of Crash Severity and Structural Intrusion on ATD Responses in Rear-End Crashes

2020-04-14
2020-01-1224
This study assesses vehicle and occupant responses in six vehicle-to-vehicle high-speed rear impact crash tests conducted at the Exponent Test and Engineering Center. The struck vehicle delta Vs ranged from 32 to 76 km/h and the vehicle centerline offsets varied from 5.7 to 114 cm. Five of the six tests were conducted with Hybrid III ATDs (Anthropometric Test Device) with two tests using the 50th male belted in the driver seat, one test with an unbelted 50th male in the driver seat, one test with a 95th male belted in the driver seat, and one with the 5th female lap belted in the left rear seat. All tests included vehicle instrumentation and three tests included ATD instrumentation. The ATD responses were analyzed and compared to corresponding IARVs (injury assessment reference values). Ground-based and onboard vehicle videos were synchronized with the vehicle kinematic data and biomechanical responses.
Technical Paper

Motorcycle Rider Inputs During Typical Maneuvers

2020-04-14
2020-01-1000
The purpose of this research is to document representative examples of control inputs and body positioning experienced riders use to control a motorcycle through maneuvers representative of those encountered during real-world operation. There is limited publicly available data that tracks the magnitude or direction of steering head rotation, steering torque input, etc. used by a rider to initiate and exit a turn as well as maintaining directional control during maneuvers ranging from slow parking lot turns to high speed lane changes. Using Exponent’s Test and Engineering Center (TEC) track and skid pad, a course was defined that included several maneuvers at various speeds and radii. A previous paper [1] investigated the influence of rider kinematics (weight shift) on motorcycle control.
Technical Paper

Effects of Innovation in Automated Vehicles on Occupant Compartment Designs, Evaluation, and Safety: A Review of Public Marketing, Literature, and Standards

2019-04-02
2019-01-1223
In recent years, the discussion around the advent of highly automated vehicles has shifted from “if” to “when.” Commercially available vehicles already incorporate automated vehicle (AV) technologies of varying capability, and the eventual transition to fully automated systems, at least within certain predefined Operational Design Domains, is largely considered inevitable. While the full ramifications of this shift and the eventual depreciation of human driver control are still under intense debate, there is broad agreement on one issue -the advent of driverless systems will remove several constraints on the design of vehicle interior spaces, creating the opportunity for innovation. Even at this early stage, ambitious design concepts of purpose specific vehicles - mobile gyms, offices, bedrooms - have been proposed. More grounded designs, such as rotating passenger seats, have also been put forward.
Technical Paper

Head and Neck Loading Conditions over a Decade of IIHS Rear Impact Seat Testing

2019-04-02
2019-01-1227
Rear-end impacts are the most common crash scenario in the United States. Although automated vehicle (AV) technologies, such as frontal crash warning (FCW) and automatic emergency braking (AEB), are mitigating and preventing rear-end impacts, the technology is only gradually being introduced and currently has only limited effectiveness. Accordingly, there is a need to evaluate the current state of passive safety technologies, including the performance of seatbacks and head restraints. The objective of this study was to examine trends in head and neck loading during rear impact testing in new vehicle models over the prior decade. Data from 601 simulated rear impact sled tests (model years 2004 to 2018) conducted as a part of the Insurance Institute for Highway Safety (IIHS) Vehicle Seat/Head Restraint Evaluation Protocol were obtained.
Technical Paper

Speeds of Child Cyclists

2019-04-02
2019-01-0419
Many published studies have characterized walking and running speeds of young children. However, there is a paucity of data on the cycling speeds of very young children (4 to 5 years old). The purpose of this study was to obtain an estimate of cycling speed for boys and girls both who are learning to ride bicycles (i.e., younger children who still ride with training wheels) and who have already learned to ride bicycles (i.e., slightly older children who no longer use training wheels). A sample of 32 child riders (17 boys, 15 girls; 17 four-year-olds who still ride with training wheels, 15 five-year-olds who do not) were asked to ride a short pre-defined distance at their usual speed when riding, and again at their highest speed. We found that while age and experience can differentiate riders, there were only small differences between boys’ and girls’ speeds in either age group.
Technical Paper

Steering Shaft Separation with a Collision Involved Heavy Duty Steering Gear

2018-04-03
2018-01-0524
A crash of a medium duty truck led to a study of the failure mechanism of the truck’s steering system. The truck, after being involved in a multi-vehicle vehicle collision, was found with its steering input shaft disconnected from the steering gear. The question arose whether the steering gear failure was a result of the collision, or causative to the collision. An in-depth investigation was conducted into whether forces on the vehicle due to the collision could cause the steering shaft to separate from the steering gear. Additionally, the performance of the steering gear with the adjuster nut progressively backed off was studied to determine the feedback a driver would receive if the steering gear came progressively apart. From the results of these studies, conclusions with regard to the crash causation were reached.
Technical Paper

Motorcycle Rider Kinematics during Low and High Speed Turning Maneuvers

2018-04-03
2018-01-0536
Motorcycle stability during a variety of maneuvers is maintained through both rider steering input and body interactions with the seat, tank, footrests, and handlebars. Exploring how rider-vehicle interactions impact vehicle control is critical to creating a comprehensive understanding of motorcycle handling. The present study aims to understand how experienced motorcycle riders influence motorcycle dynamics by characterizing center of pressure (COP) location, force applied at the seat, rider lean angle and offset relative to the motorcycle, and steering angle for various maneuvers. A course was defined on Exponent’s Test and Engineering Center (TEC) track and skid pad that included sections of straight riding, navigating a banked curve, and sharp turning (low speed U-turns, 90 degree turn after a stop, and obstacle avoidance). The task influenced rider response and, in particular, lateral COP location at the seat.
Technical Paper

Lane-Keeping Behavior and Cognitive Load with Use of Lane Departure Warning

2017-03-28
2017-01-1407
Lane Departure Warning (LDW) systems, along with other types of Advanced Driver Assistance Systems (ADAS), are becoming more common in passenger vehicles, with the general aim of improving driver safety through automation of various aspects of the driving task. Drivers have generally reported satisfaction with ADAS with the exception of LDW systems, which are often rated poorly or even deactivated by drivers. One potential contributor to this negative response may be an increase in the cognitive load associated with lane-keeping when LDW is in use. The present study sought to examine the relationship between LDW, lane-keeping behavior, and concurrent cognitive load, as measured by performance on a secondary task. Participants drove a vehicle equipped with LDW in a demarcated lane on a closed-course test track with and without the LDW system in use over multiple sessions.
Technical Paper

Accelerator-to-Brake Pedal Transition Movements during On-Road Stopping in an Older Population

2017-03-28
2017-01-1396
Unintended acceleration events due to pedal misapplication have been shown to occur more frequently in older vs. younger drivers. While such occurrences are well documented, the nature of these movement errors is not well-characterized in common pedal error scenarios: namely, on-road, non-emergency stopping or slowing maneuvers. It is commonly assumed that drivers move in a ballistic or “direct hit” trajectory from the accelerator to the brake pedal. However, recent simulator studies show that drivers do not always move directly between pedals, with older drivers displaying more variable foot trajectories than younger drivers. Our study investigated pedal movement trajectories in older drivers ages 67.9 ± 5.2 years (7 males, 8 females) during on-road driving in response to variable traffic light conditions. Three different sedans and a pick-up truck were utilized.
Journal Article

All-Terrain Vehicle (ATV) Handling and Control, Analysis of Objective Data

2017-03-28
2017-01-1557
Because the great majority of All-Terrain Vehicles (ATVs) use a solid rear axle for improved off-road mobility, these vehicles typically transition from understeer to oversteer with increased cornering severity in tests customarily used by automobile manufacturers to measure steady-state vehicle handling properties. An oversteer handling response is contrary to the accepted norm for on-road passenger vehicles and, for this reason, has drawn scrutiny from numerous researchers. In this paper, an evaluation of ATV handling is presented in which 10 participants operated an ATV that was configured to have two different steady-state cornering characteristics. One configuration produced an approximately linear understeer response (labeled US) and the other configuration transitioned from understeer to oversteer (labeled US-OS) with increasing lateral acceleration in constant-radius turn tests conducted on a skid pad.
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