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Journal Article

Digital Data Standards in Aircraft Asset Lifecycle: Current Status and Future Needs

2021-03-02
2021-01-0035
The aerospace ecosystem is a complex system of systems comprising of many stakeholders in exchanging technical, design, development, certification, operational, and maintenance data across the different lifecycle stages of an aircraft from concept, engineering, manufacturing, operations, and maintenance to its disposal. Many standards have been developed to standardize and improve the effectiveness, efficiency, and security of the data transfer processes in the aerospace ecosystem. There are still challenges in data transfer due to the lack of standards in certain areas and lack of awareness and implementation of some standards. G-31 standards committee of SAE International has conducted a study on the available digital data standards in aircraft asset life cycle to understand the current and future landscapes of the needed digital data standards and identify gaps. This technical paper presents the study conducted by the G-31 technical committee.
Journal Article

Powder Reuse and Its Effects on Laser Based Powder Fusion Additive Manufactured Alloy 718

2016-09-20
2016-01-2071
Laser Based Powder Bed Fusion, a specific application of additive manufacturing, has shown promise to replace traditionally fabricated components, including castings and wrought products (and multiple-piece assemblies thereof). In this process, powder is applied, layer by layer, to a build plate, and each layer is fused by a laser to the layers below. Depending on the component, it appears that only 3-5% of the powder charged into the powder bed fusion machine is fused. Honeywell’s initial part qualification efforts have prohibited the reuse of powder. Any unfused powder that exits the dispenser (i.e., surrounds the build or is captured in the overflow) is considered used. In order for the process to be broadly applicable in an economical manner, a methodology should be developed to render the balance of the powder (up to 97% of the initial charge weight) as re-usable.
Technical Paper

Lightning Requirements: Where They Come From and How to Analyze Their Impact

2012-10-22
2012-01-2149
Many avionics and aircraft equipment manufacturers use DO-160 [Ref. 1] Section 22 to test their equipment for indirect effects of lightning without understanding why they are testing to specific values. Many aircraft manufacturers struggle with determining the level of indirect lightning that will be acceptable for their vehicle and what level of requirements they need to pass down to the avionics and aircraft equipment manufacturers. Organizations like SAE and RTCA, Inc. work to collect data on lightning and spend countless hours assimilating the information and developing documents to help engineers use the information. They struggle with knowing what data is pertinent and how it will be received and used by the engineering community.
Technical Paper

Creating a System Architecture for a Vehicle Condition-Based Maintenance System

2012-10-22
2012-01-2097
An emerging emphasis for the design and development of vehicle condition-based maintenance (CBM) systems amplifies its use for conducting vehicle maintenance based on evidence of need. This paper presents a systems engineering approach to creating an integrated vehicle health management (IVHM) architecture which places emphasis on the system's ultimate use to meet the operational needs of the vehicle and fleet maintainer, to collect data, conduct analysis, and support the decision-making processes for the sustainment and operations of the vehicle and assets being monitored. The demand for a CBM system generally assumes that the asset being monitored is complex or that the operational use of the system demands complexity, timely response or that system failure has catastrophic results. Ground vehicles are such complex systems, which are the emphasis of this paper. Developing the system architecture of such complex systems demands a systematic approach.
Technical Paper

An Algebraic-Summation-Based 3-ph Phase-Locked Loop in Aerospace Applications

2010-11-02
2010-01-1807
This work deals with modeling and analysis of a 3-phase Phase-Locked Loop (PLL) based on an algebraic-summation scheme rather than the Stationary/Floating frame transformation PLL or synchronous (Delta Q) frame transformation PLL, and operated to lock on either linear or nonlinear load current waveform, and in the presence of a loss of phase or unbalanced 3-phase load. The PLL scheme is described and performance results are presented, demonstrating its ability to estimate phase and frequency of the input signal in aerospace applications in which a Unity Vector production and a Frequency-to-Voltage conversion is performed.
Technical Paper

Interfacing Power Line Communications to Airborne Vehicles: A Technical Review

2008-11-11
2008-01-2879
This paper reviews the characteristics of a power line network as data communication medium and studies the challenges encountered when communicating over power wiring. This technology review has been done as part of feasibility study for using aircraft power-lines for data communication. Power-Line Communication is a term which describes the use of existing electrical lines to provide the medium for a high speed communications network. Power Line Communications is achieved by superimposing the voice or data signals onto the line carrier signal using an appropriate communication technology. Power Line Communications represent a potential simplicity for communications among different devices, because it does not need additional wires for connecting devices network together. Power line cables have been used as a communication medium for many years. However, because power line cables are not designed for communication, they pose major challenges for a modem designer.
Technical Paper

Design and Development of a Hydrophilic-Coated Evaporator System for Heat Rejection in Space

2001-07-09
2001-01-2153
An evaporative heat exchanger system, suitable for rejecting heat in a space environment, has been developed. The system is designed to use water as the evaporant, although other fluids are possible. The major components of the system include an evaporative heat exchanger, water spray nozzles, a back-pressure regulator, a pressurized water supply tank, and appropriate controls. The heat exchanger is a high-performance aircraft-type plate-fin design, with a proprietary hydrophilic coating applied to the evaporant-side flow passages. The hydrophilic coating promotes good contact between the evaporating water and the hot heat transfer surfaces.
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