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Technical Paper

A Study on RANC Technique for Server-based Control Filter Optimization

2024-06-12
2024-01-2960
Broadband active noise control algorithms require high-performance so multi-channel control to ensure high performance, which results in very high computational power and expensive DSP. When the control filter update part need a huge computational power of the algorithm is separated and calculated by the server, it is possible to reduce cost by using a low-cost DSP in a local vehicle, and a performance improvement algorithm requiring a high computational power can be applied to the server. In order to achieve the above goal, this study analyzed the maximum delay time when communication speed is low and studied response measures to ensure data integrity at the receiving location considering situations where communication speed delay and data errors occur.
Technical Paper

A Study on the Development of Concept Models Using Higher-Order Beams

2024-04-09
2024-01-2227
In the early stages of vehicle development, it is critical to establish performance goals for the major systems. The fundamental modes of body and chassis frames are typically assessed using FE models that are discretized using shell elements. However, the use of the shell-based FE method is problematic in terms of fast analysis and quick decision-making, especially during the concept phase of a vehicle design because it takes much time and effort for detailed modeling. To overcome this weakness, a one-dimensional (1D) method based on beam elements has been extensively studied over several decades, but it was not successful because of low accuracy for thin-walled beam structures. This investigation proposes a 1D method based on thin-walled beam theory with comparable accuracy to shell models. Most body pillars and chassis frame members are composed of thin-walled beam structures because of the high stiffness-to-mass ratio of thin-walled cross sections.
Technical Paper

Optimization of Structural Rigidity of the Door Module Mounting part

2024-04-09
2024-01-2223
The recent surge in platforms like YouTube has facilitated greater access to information for consumers, and vehicles are no exception, so consumers are increasingly demanding of the quality of their vehicles. By the way, the door is composed of glass, moldings, and other parts that consumers can touch directly, and because it is a moving part, many quality issues arise. In particular, the door panel is assembled from all of the above-mentioned parts and thereby necessitates a robust structure. Therefore, this study focuses on the structural stiffness of the door inner panel module mounting area because the door module is closely to the glass raising and lowering, which is intrinsically linked to various quality issues.
Technical Paper

Development of a Light Weight Luggage Board Using the Sandwich Molding Method

2024-04-09
2024-01-2222
A crucial component utilized in the trunk space is the luggage board. Positioned at the bottom of the trunk, the trunk board separates the vehicle body from the interior and supports for luggage. The luggage board serves multiple functions, including load-bearing stiffness for luggage, partition structure functionality, noise insulation, and thermal insulation. There is a need for a competitive new luggage board manufacturing method to meet the increasing demand for luggage boards in response to the changing market environment. To address this, the "integrated sandwich molding method" is required. The integrated sandwich molding method utilizes three key methodologies: grouping processes to integrate similar functions, analyzing materials to replace them with suitable alternatives, and overcoming any lacking functionality through integrated design structures. This paper presents a methodology for developing the integrated sandwich molding method.
Technical Paper

Prediction and Optimization of Blocked Force Changes of a Suspension System Using Bush Stiffness Injection Method

2022-06-15
2022-01-0956
Automotive OEMs have introduced a new development paradigm, modular architecture development, to improve diversity quality and production efficiency. It needs solid fundamentals of system-based performance evaluation and development for each system level and single component level. When it comes to NVH development, it is challenging to realize the modular concept because noise and vibration should be transferred through various transfer path consisting of many parts and systems, which interact with each other. It is challenging for a single system of interest to be evaluated independently of the adjacent parts and environments. In this study, a new system-based development process for a vehicle suspension was investigated by applying blocked force theory and FRF-based dynamic substructuring. The objective is to determine the better dynamic stiffness distribution of many bushes installed in a suspension system in the frequency range corresponding to road noise.
Technical Paper

A Study to Reduce the Minimum Distance of the Vehicle Sensor’s Detecting Range Using a Prior Estimation Method

2022-03-29
2022-01-0072
As autonomous driving vehicles are developed, automotive makers start focusing on implementing new door types, such as a falcon wing door or a B-pillarless dual sliding door, which could be one of the best-selling points. To make these doors electrically operate, applying advanced sensors like a RADAR or an Ultrasonic sensor is almost mandatory. Without these sensors, the door could be easily damaged or the customers could be seriously injured. Due to physical limitation, however, every sensor has a noise in nearby area and has a specification of the minimum detection range, which causes us not to be able to precisely detect the object in close area. If the controller cannot detect the precise distance of the object, the door could malfunction, since it could misidentify the obstacles. In this paper, we propose a method to reduce the minimum detection range by applying a prior estimation scheme.
Technical Paper

A Development of Spindle Drive Power Trunk Lid System with Optimizing Operation Noise

2022-03-29
2022-01-0759
The power trunk lid system is a device that automatically opens and closes the trunk lid by motor, for the purpose to improve user’s convenience. This technology was applied only to high-end large cars such as Equus and Genesis. But as preference for high convenience features increases, the scope of application is gradually expanding to semi-large and mid-sized cars. Therefore, the necessity of securing profitability through cost reduction was emerged, and it made us to develop the power trunk lid system by spindle drives. Compared to the conventional swing arm drive type, the spindle drive type may achieve cost savings, lightness and easy of assembly by optimizing the required motor specifications. However, since it uses a planetary gear with high gear ratio and the high rotation speed of the motor, operating noise is relatively large.
Technical Paper

Body Cross-Sectional Stiffness Criteria for the Optimal Development of the BIW Weight and Torsional Stiffness

2021-04-06
2021-01-0797
Body-in-white plays a key role in protecting passengers in the event of collision between vehicles, and also endures external forces during cornering in a vehicle. Stiffness of body-in-white is the basic characteristic of a car body, and it is closely related to the full-vehicle-level performance such as body durability, ride and handling, etc. There have been many attempts to correlate body stiffness to full-vehicle-level performance, and studying the relationship between torsional body stiffness and durability has been the popular topic among others. In general, it is believed to be true that bodies with high torsional stiffness exhibit good durability performance, and in many cases this assumption seems to be verified. However, not all cases are true to this assumption. In this paper, relationship between torsional body stiffness and body durability has been closely studied.
Journal Article

Reinforcement of Low-Frequency Sound by Using a Panel Speaker Attached to the Roof Panel of a Passenger Car

2020-09-30
2020-01-1570
The woofer in a car should be large to cover the low frequencies, so it is heavy and needs an ample space to be installed in a passenger car. The geometry of the woofer should conform to the limited available space and layout in general. In many cases, the passengers feel that the low-frequency contents are not satisfactory although the speaker specification covers the low frequencies. In this work, a thin panel is installed between the roof liner and the roof panel, and it is used as the woofer. The vibration field is controlled by many small actuators to create the speaker and baffle zones to avoid the sound distortion due to the modal interaction. The generation of speaker and baffle zones follows the inverse vibro-acoustic rendering technique. In the actual implementation, a thin acrylic plate of 0.53x0.2 m2 is used as the radiator panel, and the control actuator array is composed of 16 moving-coil actuators.
Technical Paper

Development, System Integration and Experimental Investigation of an Active HVAC Noise Control System for a Passenger Car

2020-09-30
2020-01-1538
Current developments in the automotive industry such as electrification and consistent lightweight construction increasingly enable the application of active control systems for the further reduction of noise in vehicles. As different stochastic noise sources such as rolling and wind noise as well as noise radiated by the ventilation system are becoming more noticeable and as passive measures for NVH optimization tend to be heavy and construction-space intensive, current research activities focus on active reduction of noise caused by the latter mentioned sources. This paper illustrates the development, implementation and experimental investigation of an active noise control system integrated into the ventilation duct system of a passenger car.
Technical Paper

A Study on Optimization of the Cross-Section of Door Impact Beam for Weight Reduction

2020-04-14
2020-01-0631
This paper focuses on the optimization of the cross-section of a panel type impact door beam. The key parameters of the cross-section of the beam were artificially changed by using a geometry morphing tool FCM (Fast Concept Modeler), which is plugged in to CATIA. Then, the metamodel of FE (Finite Element) analysis results was created and optimized using LS-OPT. The ANOVA (Analysis of Variance) analysis of results was carried out to find the factor of weight reduction. Finally, a new cross section concept was proposed to overcome the limitation of old structure. The optimization was carried out for the beam with the final cross-section to have 10 % or more reduction in total weight.
Technical Paper

A Study of Design Methodology to Develop Improved Door System of a Vehicle

2019-04-02
2019-01-0616
In the past few years, technological innovations in the automobile industry took vehicle performance to the next level. One such innovation is frame integrated panel door. This type of door helps automobile companies to have the advantages of both conventional panel and frame type doors. Though it has a good number of advantages, there are some drawbacks too. It requires improvements in its quality, NVH performance, weight and etc. Quality of a door is low due to the limitations in structural design and manufacturing technologies. And it is difficult to have a robust structure which leads to degradation of key performing factors such as NVH. For a lightweight vehicle, it is important to design an optimized structure for saving weight, without compromising its performance. In order to overcome these drawbacks a new optimized design structure is required for door system.
Technical Paper

The Study of Optimization of Sliding Door Effect

2019-03-25
2019-01-1425
A sliding door system is one of the vehicle door types, which is generally applied to the MPVs. The Sliding door is contains three rails (an upper, a center, and lower rail), which are mounted on body structure, and three rollers (the upper roller, the center roller, Lower roller), which are mounted on the sliding door side. The system is different from a swing door, rotated by hinge axis. To set up sliding door layout for better performance, predict operating force is one of the main factors, But The door moving trace is on three-dimension, hard to calculate and predict. So in this study, it is an object to analyze the impact between the main factors affecting the performance of the closing and open performance and the sliding door through the study formula and a layout scheme for ensuring the best operating performance of the sliding doors.
Technical Paper

The Effects of Suspension Component Stiffness on the Road Noise: A Sensitivity Study and Optimization

2018-06-13
2018-01-1510
This paper investigates the sensitivity of stiffness of front and rear suspension systems on the structure-borne road noise inside a vehicle cabin. A flexible multi-body dynamics based approach is used to simulate the structural dynamics of suspension systems including rubber bushings, suspension arms, a subframe and a twist beam. This approach can accurately predict the force transfer to the trimmed body at each suspension mounting point up to a frequency range of 0 to 300 Hz, which is validated against a force measurement test using a suspension test rig. Predicted forces at each mounting point are converted to road noise inside the cabin by multiplying it with experimentally obtained noise transfer functions. All of the suspension components are modeled as flexible bodies using Craig-Bampton component mode synthesis method.
Technical Paper

A Study on Front End Auxiliary Drive(FEAD) System of 48V Mild Hybrid Engine

2018-04-03
2018-01-0414
48V mild hybrid engine is one of major eco-friendly technology for global CO2 reduction policy. The 48V mild hybrid engine enables to operate torque boost, recuperation and ISG status by MHSG(Mild Hybrid Starter and Generator). The FEAD(Front End Auxiliary Drive) system is a very important role to transfer MHSG power to crankshaft at the mild hybrid engine. The conventional FEAD configuration is relatively simple because it transfers power from crankshaft to auxiliary drive components in one direction. But the FEAD configuration of 48V mild hybrid engine is not simple due to bidirectional power transmission between crankshaft and MHSG. For instance, in case of torque boost mode, the tight side of auxiliary belt is entry span of MHSG. On the contrary, the tight side of auxiliary belt is exit span of MHSG at recuperation mode.
Journal Article

A Development of Energy Management System with Semi-Transparent Solar Roof and Off-Cycle Credit Test Methodology for Solar Power Assisted Automobile.

2017-03-28
2017-01-0388
CO2 emission is more serious in recent years and automobile manufacturers are interested in developing technologies to reduce CO2 emissions. Among various environmental-technologies, the use of solar roof as an electric energy source has been studied extensively. For example, in order to reduce the cabin ambient temperature, automotive manufacturers offer the option of mounting a solar cell on the roof of the vehicle [1]. In this paper, we introduce the semi-transparent solar cell mounted on a curved roof glass and we propose a solar energy management system to efficiently integrate the electricity generated from the solar roof into internal combustion engine (ICE) vehicles. In order to achieve a high efficiency solar system in different driving, we improve the usable power other than peak power of solar roof. Peak power or rated power is measured power (W) in standard test condition (@ 25°C, light intensity of 1000W/m2(=1Sun)).
Journal Article

Study of Optimizing Sliding Door Efforts and Package Layout

2017-03-28
2017-01-1302
A sliding door is one of the car door systems, which is generally applied to the vans. Compared with swing doors, a sliding door gives comfort to the passengers when they get in or out the car. With an increasing number of the family-scale activities, there followed a huge demand on the vans, which caused growing interests in the convenience technology of the sliding door system. A typical sliding door system has negative effects on the vehicle interior package and the operating effort. Since the door should move backward without touching the car body, the trajectory of the center rail should be a curve. The curve-shaped center rail infiltrates not only the passenger shoulder room, but also the opening flange curve, which results in the interior package loss. Moreover, as the passenger pulls the door outside handle along the normal direction of the door outer skin, the curved rail causes the opening effort loss.
Technical Paper

Minimizing the Rattling of Door Glass

2017-03-28
2017-01-0443
Significant effort has been expended to improve the sound made by a closing car door. This study focuses on reducing door glass rattle sounds, not only evaluating the rattle influence of door glass support but also introducing an approach to reduce glass rattle noise by using sealing components. The first part of the study is dedicated to minimizing vibration. A jig is constructed to evaluate the influence of a door glass support on the rattling. The jig is employed so that the glass meshing between the A and B pillars can be controlled; the glass holder moves in the x- and z-directions and the belt molding moves in the y-direction. An impact hammer test was adopted for investigating door glass rattle. The frequency response obtained via impact hammer testing is analyzed by varying the glass support points and important factors that should be considered in early design stages are obtained. The second study is about optimizing vibration absorption.
Technical Paper

A Study of the Auxiliary Belt Drive System for Actual Fuel Saving

2017-03-28
2017-01-0898
The engine indicated torque is not delivered entirely to the wheels, because it is lowered by losses, such as the pumping, mechanical friction and front auxiliary power consumption. The front auxiliary belt drive system is a big power consumer-fueling and operating the various accessory devices, such as air conditioning compressor, electric alternator, and power steering pump. The standard fuel economy test does not consider the auxiliary driving torque when it is activated during the actual driving condition and it is considered a five-cycle correction factor only. Therefore, research on improving the front end auxiliary drive (FEAD) system is still relevant in the immediate future, particularly regarding the air conditioning compressor and the electric alternator. An exertion to minimize the auxiliary loss is much smaller than the sustained effort required to reduce engine friction loss.
Technical Paper

A Development of the New Mechanism for Preventing Door Opening in Side Impact Test

2017-03-28
2017-01-1459
During a new vehicle development process, there are several requirements for side impact test that should be confirmed. One of the requirements is the prevention of door opening during side impact test. Even though there are many causes for door opening problem, this study deals with inertia effect by impact energy. Until now, there have been two classical methods to prevent car door from opening in side impact. One is the increment of the inertia resistance by increasing the mass of the balance weight and the spring force. The other is the application of the blocking lever. Unfortunately, in spite of our efforts, the door opening problem occurs occasionally. Therefore, to improve the problem fundamentally, this paper proposes a new blocking lever mechanism that work similar to ball-point pen structure. The proposed mechanism fixes the blocking lever when the opening directional inertia force is applied to the door outside handle during side crash.
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