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NASA's proposed lunar lander, Altair, will be exposed to vastly different external temperatures following launch till its final destination on the moon. In addition, the heat rejection is lowest at the lowest environmental temperatures (0.5 kW @ 4K) and highest at the highest environmental temperature (4.5 kW @ 215K). This places a severe demand on the radiator design to handle these extreme turn-down requirements. A radiator with digital turn-down capability is currently under study at JPL as a robust means to meet the heat rejection demands and provide freeze protection while minimizing mass and power consumption. Turndown is achieved by independent control of flow branches with isolating latch valves and a gear pump to evacuate the isolated branches. A bench-top test was conducted to characterize the digital radiator concept. Testing focused on the demonstration of proper valve sequencing to achieve turn-down and recharge of flow legs.

The Mars Scout Phoenix Lander successfully landed in the Martian northern latitude on May 25, 2008. The Robotic Arm, which was designed to dig and to transfer soil samples to other Lander instruments, contained a number of actuators that had specific operational windows on the Martian surface due to the bearing lubricant. The deployment of the Robotic Arm was planned for Sol 2 (Mars days are referred to “Sols”). A few weeks before Mars landing, the Robotic Arm operations team learned that a strict flight rule had been imposed. It specified that the deployment shall be accomplished when the actuators were at or above −25°C since the deployment activity was qualified with the actuators at −40°C. Furthermore, the deployment plan identified a window of opportunity between 13:00 Local Solar Time (LST, equivalent to dividing the Sol into 24 equal Martian hours) and 15:30 LST.

Simultaneous measurements were made for particle releases and off-gassing products produced by heating electrical wires. The wire samples in these experiments were heated to selected temperatures in a heating chamber and responses to vapor releases were recorded by the JPL Electronic Nose (ENose) and an Industrial Scientific ITX gas-monitor; particles released were detected by a TSI P-Trak particle counter. The temperature range considered for the experiment is room temperature (24−26°C) to 500 °C. The results were analyzed by overlapping responses from the ENose, ITX gas sensors and P-Trak, to understand the events (particle release/off-gassing) and sequence of events as a function of temperature and to determine qualitatively whether ENose may be used to detect pre-combustion event markers.

The Mars Science Laboratory will be the next Martian mobility system that is scheduled to launch in the fall of 2011. The ChemCam Instrument is a part of the MSL science payload suite. It is innovative for planetary exploration in using a technique referred to as laser breakdown spectroscopy to determine the chemical composition of samples from distances of up to about 9 meters away. ChemCam is led by a team at the Los Alamos National Laboratory and the Centre d'Etude Spatiale des Rayonnements in Toulouse, France. The portion of ChemCam that is located inside the Rover, the ChemCam Body Unit contains the imaging charged-coupled device (CCD) detectors. Late in the design cycle, the ChemCam team explored alternate thermal design architectures to provide CCD operational overlap with the Rover's remote sensing instruments. This operational synergy is necessary to enable planning for subsequent laser firings and geological context.

Thermal characterization was performed on a vapor compression heat pump using a novel, hybrid two phase loop design. Previous work on this technology has demonstrated its ability to provide passive phase separation and flow control based on capillary action. This provides high quality vapor to the compressor without relying on gravity-based phase separation or other active devices. This paper describes the subsequent work done to characterize evaporator performance under various startup scenarios, tilt angles, and heat loads. The use of a thermal expansion valve as a method to regulate operation was investigated. The effect of past history of use on startup behavior was also studied. Testing under various tilt angles showed evaporator performance to be affected by both adverse and favorable tilts for the given compressor. And depending on the distribution of liquid in the system upon startup, markedly different performance can result for the same system settings and heat loads.

Launched on NASA's Aura spacecraft on July 15, 2004, JPL's Tropospheric Emission Spectrometer (TES) has been operating successfully for over three years in space. TES is an infrared high resolution, imaging fourier transform spectrometer with spectral coverage of 3.3 to 15.4 μm to measure and profile essentially all infrared-active molecules present in the Earth's lower atmosphere. It measures the three-dimensional distribution of ozone and its precursors in the lower atmosphere on a global scale. The Aura spacecraft was successfully placed in a sun-synchronous near-circular polar orbit with a mean altitude of 705 km and 98.9 minute orbit period. The observatory is designed for a nominal 5 year mission lifetime. The instrument thermal design features include four temperature zones needed for efficient cryogenic staging to provide cooling at 65 K, 180 K, 230 K and 300 K.

Passively activated thermal control valves were developed for use in a mechanically pumped single-phase fluid liquid loop (MPFL) of the Mars Science Laboratory (MSL) rover. A key approach to the thermal control of the rover with the fluid loop is to control the flow through the rover's heat generating or heat rejecting components. This is achieved by either splitting or mixing the fluid stream coming from different branches of the system at different temperatures; actively or passively controlled flow valves are typically used for such purposes. To meet the thermal control requirements of the Mars Science Laboratory (MSL) rover, a splitting and a mixing thermal control valves with gradual control capabilities using a linear thermal actuator and a spool was developed at Jet Propulsion Laboratory (JPL). The key feature of these control valves is the balancing of the flow through the various branches of the fluid loop in order to balance the heat loads of the whole thermal system.

The capabilities of the JPL Electronic Nose have been expanded to include characteristics required for a Technology Demonstration schedule on the International Space Station (ISS) in 2008-2009 [1,2]. Concurrently, to accommodate specific needs on ISS, the processes, tools and analyses which influence all aspects of development of the device have also been expanded. The Third Generation ENose developed for this program uses two types of sensor substrates, newly developed inorganic and organic sensor materials, redesigned electronics, onboard near real-time data analysis and power and data interfaces specifically for ISS. This paper will discuss the Third Generation ENose with a focus on detection of mercury in the parts-per-billion range.

Phoenix, NASA's first Mars Scouts mission, will be launched in 2007 and will soft-land inside the Martian Arctic Circle, between north 65° and 72° North latitude, in 2008 to study the water history and to search for habitable zones. Similar to the IDD (Instrument Deployment Device) on the Mars Exploration Rovers (MER), Phoenix has a Robotic Arm (RA) which is equipped with a scoop to dig into the icy soil and to deliver the soil samples to instruments for scientific observations and measurements. As with MER, the actuators and the bearings of the Phoenix RA in a non-operating condition can survive the cold Martian night without any electrical power or any thermal insulation. The RA actuators have a minimum operating allowable flight temperature (AFT) limit of -55°C, so, warm-up heaters are required to bring the temperatures of all the RA actuators above the operating AFT limit prior to early morning operation.

Future planetary science missions planned for Mars are expected to be more complex and thermally challenging than any of the previous missions. For future rovers, the operational parameters such as landing site latitudes, mission life, distance traversed, and rover thermal energy to be managed will be significantly higher (two to five times) than the previous missions. It is a very challenging problem to provide an effective thermal control for the future rovers using traditional passive thermal control technologies. Recent investigations at the Jet Propulsion Laboratory (JPL) have shown that mechanical pump based fluid loops provide a robust and effective thermal control system needed for these future rovers. Mechanical pump based fluid loop (MPFL) technologies are currently being developed at JPL for use on such rovers. These fluid loops are planned for use during spacecraft cruise from earth to Mars and also on the Martian surface operations.

An array-based sensing system based on polymer-carbon composite conductometric sensors is under development at JPL for use as an environmental monitor in the International Space Station. Sulfur dioxide has been added to the analyte set for this phase of development. Using molecular modeling techniques, the interaction energy between SO2 and polymer functional groups has been calculated, and polymers selected as potential SO2 sensors. Experiment has validated the model and two selected polymers have been shown to be promising materials for SO2 detection.

NASA launched two rovers in June and July of 2003 as a part of the Mars Exploration Rover (MER) project. MER-A (Spirit) landed on Mars in Gusev Crater at 15 degrees South latitude and 175 degrees East longitude on January 4, 2004 (Squyres, et al., Dec. 2004). MER-B (Opportunity) landed on Mars in Terra Meridiani at 2 degrees South latitude and 354 degrees East longitude on January 25, 2004 (Squyres, et al., Aug. 2004). Both rovers have well exceeded their design lifetime (90 Sols) by more than a factor of 5. Spirit and Opportunity are still healthy and continue to execute their roving science missions at the time of this writing. This paper discusses rover flight thermal performance during the surface missions of both vehicles, covering roughly the time from the MER-A landing in late Southern Summer (aereocentric longitude, Ls = 328, Sol 1A) through the Southern Winter solstice (Ls = 90, Sol 255A) to nearly Southern Vernal equinox (Ls = 160, Sol 398A).

An array-based sensing system based on 32 polymer/carbon composite conductometric sensors is under development at JPL. Until the present phase of development, the analyte set has focused on organic compounds (common solvents) and a few selected inorganic compounds, notably ammonia and hydrazine. The present phase of JPL ENose development has added two inorganics to the analyte set: mercury and sulfur dioxide. Through models of sensor-analyte response developed under this program coupled with a literature survey, approaches to including these analytes in the ENose target set have been determined.

Dry heat microbial reduction is an approved method to reduce the microbial bioburden on space-flight hardware prior to launch to meet flight project planetary protection requirements. Microbial bioburden reduction also occurs if a spacecraft enters a planetary atmosphere (e.g., Mars) and is heated by frictional forces. However, without further studies, administrative credit for this reduction cannot be applied. The killing of Bacillus subtilis var. niger spores has been examined and lethality data has been collected by placing spores in a vacuum oven or thermal spore exposure vessels (TSEV) in a constant temperature bath. Using this lethality data, a preliminary mathematical model is being developed that can be used to predict spore killing at different temperatures. This paper will present the lethality data that has been collected at this time and the planned future studies.

Mechanically pumped single-phase fluid loops are well suited for transporting and rejecting large amounts of waste heat from spacecraft electronics and power supplies. While past implementations of such loops on spacecraft have used moderate operating temperatures (less than 60ºC), higher operating temperatures would allow equivalent heat loads to be rejected by smaller and less massive radiators. A high temperature (100 to 150ºC) mechanically pumped fluid loop is currently being investigated at the Jet Propulsion Laboratory (JPL) for use on future Mars missions. This paper details the trade study used to select the high temperature working fluid for the system and the initial development testing of loop components.

As part of the Mars Exploration Rover (MER) project, the National Aeronautics and Space Administration (NASA) launched two rovers in June and July of 2003 and successfully landed both of them on Mars in January of 2004. The cruise stage of each spacecraft (S/C) housed most of the hardware needed to complete the cruise from Earth to Mars, including the propulsion system. Propulsion lines brought hydrazine propellant from tanks under the cruise stage to attitude-control thrusters located on the periphery of the cruise stage. Hydrazine will freeze in the propellant lines if it reaches temperatures below 1.7°C. Thermal control of the propulsion lines was a mission critical function of the thermal subsystem; a frozen propellant line could have resulted in loss of attitude control and complete loss of the S/C.

This paper describes results acquired from E-Tongue 2 and E-Tongue 3 which are arrays of planar three-element electrochemical cells and pH sensors. The approach uses ASV (Anodic Stripping Voltammery) to achieve a detection limit, which in the case of Pb, is below one μM which is needed for water quality measurements. The richness of the detectable species is illustrated with Fe where seven species are identified using the Pourbiax diagram. The detection of multiple species is illustrated using Pb and Cu. The apparatus was used to detect the electroactivity of the metabolic-surrogate, PMS (phenazine-methosulphate). Finally, four types of pH sensors were fabricated and characterized for linearity, sensitivity, and responsiveness.

A Small Loop Heat Pipe (SLHP) featuring a wick of only 1.27 cm (0.5 inches) in diameter has been designed for use in spacecraft thermal control. It has several features to accommodate a wide range of environmental conditions in both operating and non-operating states. These include flexible transport lines to facilitate hardware integration, a radiator capable of sustaining over 100 freeze-thaw cycles using ammonia as a working fluid and a structural integrity to sustain acceleration loads up to 30 g. The small LHP has a maximum heat transport capacity of 120 Watts with thermal conductance ranging from 17 to 21 W/°C. The design incorporates heaters on the compensation chamber to modulate the heat transport from full-on to full-stop conditions. A set of start up heaters are attached to the evaporator body using a specially designed fin to assist the LHP in starting up when it is connected to a large thermal mass.

A technology demonstration propylene Loop Heat Pipe (LHP) has been tested extensively in support of the implementation of this two-phase thermal control technology on NASA’s Earth Observing System (EOS) Tropospheric Emission Spectrometer (TES) instrument. This cryogenic instrument is being developed at the Jet Propulsion Laboratory (JPL) for NASA. This paper reports on the transient characterization testing results showing low frequency temperature oscillations. Steady state performance and model correlation results can be found elsewhere. Results for transient startup and shutdown are also reported elsewhere. In space applications, when LHPs are used for thermal control, the power dissipation components are typically of large mass and may operate over a wide range of power dissipations; there is a concern that the LHP evaporator may see temperature oscillations at low powers and over some temperature range.

The Trace Gas Analyzer (TGA, Figure 1) is a self-contained, battery-powered mass spectrometer that is designed for use by astronauts during extravehicular activities (EVA) on the International Space Station (ISS). The TGA contains a miniature quadrupole mass spectrometer array (QMSA) that determines the partial pressures of ammonia, hydrazines, nitrogen, and oxygen. The QMSA ionizes the ambient gas mixture and analyzes the component species according to their charge-to-mass ratio. The QMSA and its electronics were designed, developed, and tested by the Jet Propulsion Laboratory (1,2). Oceaneering Space Systems supported JPL in QMSA detector development by performing 3D computer for optimal volumetric integration, and by performing stress and thermal analyses to parameterize environmental performance.