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Technical Paper

Virtual Methodology for Active Force Cancellation in Automotive Application Using Mass Imbalance & Centrifugal Force Generation (CFG) Principle

2024-04-09
2024-01-2343
A variety of structures resonate when they are excited by external forces at, or near, their natural frequencies. This can lead to high deformation which may cause damage to the integrity of the structure. There have been many applications of external devices to dampen the effects of this excitation, such as tuned mass dampers or both semi-active and active dampers, which have been implemented in buildings, bridges, and other large structures. One of the active cancellation methods uses centrifugal forces generated by the rotation of an unbalanced mass. These forces help to counter the external excitation force coming into the structure. This research focuses on active force cancellation using centrifugal forces (CFG) due to mass imbalance and provides a virtual solution to simulate and predict the forces required to cancel external excitation to an automotive structure. This research tries to address the challenges to miniaturize the CFG model for a body-on-frame truck.
Technical Paper

Optimal Control Co-Design of a Parallel Electric-Hydraulic Hybrid Vehicle

2024-04-09
2024-01-2154
This paper presents an optimal control co-design framework of a parallel electric-hydraulic hybrid powertrain specifically tailored for heavy-duty vehicles. A pure electric powertrain, comprising a rechargeable lithium-ion battery, a highly efficient electric motor, and a single or double-speed gearbox, has garnered significant attention in the automotive sector due to the increasing demand for clean and efficient mobility. However, the state-of-the-art has demonstrated limited capabilities and has struggled to meet the design requirements of heavy-duty vehicles with high power demands, such as a class 8 semi-trailer truck. This is especially evident in terms of a driving range on one battery charge, battery charging time, and load-carrying capacity. These challenges primarily stem from the low power density of lithium-ion batteries and the low energy conversion efficiency of electric motors at low speeds.
Technical Paper

RL-MPC: Reinforcement Learning Aided Model Predictive Controller for Autonomous Vehicle Lateral Control

2024-04-09
2024-01-2565
This paper presents a nonlinear model predictive controller (NMPC) coupled with a pre-trained reinforcement learning (RL) model that can be applied to lateral control tasks for autonomous vehicles. The past few years have seen opulent breakthroughs in applying reinforcement learning to quadruped, biped, and robot arm motion control; while these research extend the frontiers of artificial intelligence and robotics, control policy governed by reinforcement learning along can hardly guarantee the safety and robustness imperative to the technologies in our daily life because the amount of experience needed to train a RL model oftentimes makes training in simulation the only candidate, which leads to the long-standing sim-to-real gap problem–This forbids the autonomous vehicles to harness RL’s ability to optimize a driving policy by searching in a high-dimensional state space.
Technical Paper

Active Collision Avoidance System for E-Scooters in Pedestrian Environment

2024-04-09
2024-01-2555
In the dense fabric of urban areas, electric scooters have rapidly become a preferred mode of transportation. As they cater to modern mobility demands, they present significant safety challenges, especially when interacting with pedestrians. In general, e-scooters are suggested to be ridden in bike lanes/sidewalks or share the road with cars at the maximum speed of about 15-20 mph, which is more flexible and much faster than pedestrians and bicyclists. Accurate prediction of pedestrian movement, coupled with assistant motion control of scooters, is essential in minimizing collision risks and seamlessly integrating scooters in areas dense with pedestrians. Addressing these safety concerns, our research introduces a novel e-Scooter collision avoidance system (eCAS) with a method for predicting pedestrian trajectories, employing an advanced Long short-term memory (LSTM) network integrated with a state refinement module.
Technical Paper

Design and Simulation of Battery Enclosure for an Electric Vehicle Application

2024-04-09
2024-01-2738
Making a sturdy battery box or enclosure is one of the many challenging issues that the expansion of electrification entails. Many characteristics of an effective battery housing contribute to the safety of passengers and shield the battery from the harsh environment created by vibrations and shocks due to varying road profiles in the vehicle. This results in stress and deformations of different degrees. There is a need to understand and develop a correlation between structural performance and lightweight design of battery enclosure as this can increase the range of the drive and the life cycle of a battery pack. This paper investigates the following points: I) A conceptualized CAD model of battery enclosure is developed to understand the design parameters such as utilization of different material for strength and structural changes for performance against vibration and strength.
Technical Paper

Amplitude Method for Detecting Debonding in Stack Bond Adhesive

2024-03-13
2024-01-5033
Adhesively bonded joints have been applied in the automotive industry for the past few decades due to their advantages such as higher fatigue resistance, light weight, capability of joining dissimilar materials, good energy absorption, and high torsional stiffness for overall body structure. They also provide an effective seal against noise and vibration at a low cost. There exists the challenge of defining the fatigue characteristics of adhesive joints under cyclic loading conditions, and conventional methods have limitations in detecting the crack initiation of a bonded joint. This study introduces a method of detecting crack initiation by using the frequency method. It is found that stiffness change in the system is highly correlated to change in natural frequencies. By monitoring the change in natural frequencies, the crack initiation can be detected.
Technical Paper

Low Friction Coating for High Temperature Bolted Joints in IC Engines

2023-04-11
2023-01-0733
The IC engine still plays an important role in global markets, although electrified vehicles are highly demanded in some markets. Emission requirements for stoichiometric operation are challenging. This requires the bolted joints for turbo, EGR (Exhaust Gas Recirculation) and exhaust manifold to work under much higher temperature than before. How to avoid fastener breakage due to bolt bending caused by cyclic changes of the thermal conditions in engines is a big challenge. The temperatures of the components in the exhaust, EGR (Exhaust Gas Recirculation) and turbo systems change from ambient temperature to about 800 ~ 1000 °C when engines run at peak power with wide-open throttle. The temperature change induces catastrophic cyclic bending and axial strain to the fasteners. This research describes a method to reduce the cyclic bending displacement in the fasteners using a low friction washer.
Technical Paper

Topological Data Analysis for Navigation in Unstructured Environments

2023-04-11
2023-01-0088
Autonomous vehicle navigation, both global and local, makes use of large amounts of multifactorial data from onboard sensors, prior information, and simulations to safely navigate a chosen terrain. Additionally, as each mission has a unique set of requirements, operational environment and vehicle capabilities, any fixed formulation for the cost associated with these attributes is sub-optimal across different missions. Much work has been done in the literature on finding the optimal cost definition and subsequent mission pathing given sufficient measurements of the preference over the mission factors. However, obtaining these measurements can be an arduous and computationally expensive task. Furthermore, the algorithms that utilize this large amount of multifactorial data themselves are time consuming and expensive.
Technical Paper

Minimizing Steady-State Testing Time in an Engine Dynamometer Laboratory

2023-04-11
2023-01-0209
In the automotive industry, performing steady-state tests on an internal combustion engine can be a time consuming and costly process, but it is necessary to ensure the engine meets performance and emissions criteria set by the manufacturer and regulatory agencies. Any measures that can reduce the amount of time required to complete these testing campaigns provides significant benefits to manufacturers. The purpose of this work is then to develop a systematic approach to minimize the time required to conduct a steady-state engine test campaign using a Savitsky-Golay filter to calculate measured signal gradients for continuous steady-state detection. Experiments were conducted on an Armfield CM11-MKII Gasoline Engine test bench equipped with a 1.2L 3-cylinder Volkswagen EA111 R3 engine. The test bench utilizes throttle position control and an eddy current dynamometer braking system with automatic PID control of engine speed.
Technical Paper

EV Battery Power Management for Supplying Smart Loads in Power Distribution Systems

2022-03-29
2022-01-0171
The number of EVs are increasing in power distribution systems every day. This research analyses different penetration levels of electric vehicles in power distribution systems to provide stable energy for smart devices and observes its impacts on operational costs and environmental emissions. The supply of EV power is determined based on smart device consumption by optimal energy management of EV batteries so that both the utilities and the car owner get benefits. Utilities can save energy by reducing system loss, while EV owners can earn money by selling it to utilities at their convenient time for smart device operations. The PG&E 69-bus distribution system is used for the simulation and case studies. Case studies in this research show how the power management of EV's batteries charging and discharging characteristics benefits both utilities and EV owners. The uncertainty of the driving pattern of EVs is also considered in the research to get more accurate results.
Technical Paper

Rule-Based Power Management Strategy of Electric-Hydraulic Hybrid Vehicles: Case Study of a Class 8 Heavy-Duty Truck

2022-03-29
2022-01-0736
Mobility in the automotive and transportation sectors has been experiencing a period of unprecedented evolution. A growing need for efficient, clean and safe mobility has increased momentum toward sustainable technologies in these sectors. Toward this end, battery electric vehicles have drawn keen interest and their market share is expected to grow significantly in the coming years, especially in light-duty applications such as passenger cars. Although the battery electric vehicles feature high performance and zero tailpipe emission characteristics, economic and technical issues such as battery cost, driving range, recharging time and infrastructure remain main hurdles that need to be fully addressed. In particular, the low power density of the battery limits its broad adoption in heavy-duty applications such as class 8 semi-trailer trucks due to the required size and weight of the battery and electric motor.
Technical Paper

Analyzing the Impact of Electric Vehicles on Power Losses and Voltage Profile in Power Distribution Systems

2022-03-29
2022-01-0748
As the number of electric vehicles (EVs) within society rapidly increase, the concept of maximizing its efficiency within the electric smart grid becomes crucial. This research presents the impacts of integrating EV charging infrastructures within a smart grid through a vehicle to grid (V2G) program. It also observes the circulation of electric charge within the system so that the electric grid does not become exhausted during peak hours. This paper will cover several different case studies and will analyze the best and worst scenarios for the power losses and voltage profiles in the power distribution system. Specifically, we seek to find the optimal location as well as the ideal number of EVs in the distribution system while minimizing its power losses and optimizing its voltage profile. Verification of the results are primarily conducted using GUIs created on MATLAB.
Technical Paper

Event-Triggered Model Predictive Control for Autonomous Vehicle with Rear Steering

2022-03-29
2022-01-0877
This paper proposes a new nonlinear model predictive control (NMPC) for autonomous vehicle path tracking problem. The vehicle is equipped with active rear steering, allowing independent control of front and rear steering. Traditional NMPC, which runs at fixed sampling rate, has been shown to provide satisfactory control performance in this problem. However, the high throughput of NMPC limits its implementation in production vehicle. To address this issue, we propose a novel event-triggered NMPC formulation, where the NMPC is triggered to run only when the actual states deviate from prediction beyond certain threshold. In other words, the event-triggered NMPC will formulate and solve a constrained optimal control problem only if it is enabled by a trigger event. When NMPC is not triggered, the optimal control sequence computed from last NMPC instance is shifted to determine the control action.
Technical Paper

EV Battery Charger Impacts on Power Distribution Transformers Due to Harmonics

2022-03-29
2022-01-0750
Increasing the demand for EV charging has increased the burden and accretion of the power quality issues. Harmonic voltages and currents have a significant negative influence on power system components, specifically power transformers. The voltage and current harmonics created by EV chargers and their impacts on power transformers have been discussed in this paper, and an approach is proposed to reduce such harmonics in the system. For this purpose, firstly, the total harmonic distortion (THD) of a typical EV charger is evaluated. Then an analysis is performed utilizing Fast Fourier Transform (FTT) to extract individual harmonics. To this end, this paper addresses the power quality issues on the power transformers by implementing a passive filter. The harmonic voltages and currents were measured on different levels of charging loads. The simulation results show that more than 30% of total harmonic distortions were reduced to 1.16% using a passive filter.
Technical Paper

EV Penetration for Minimizing Power System Emissions

2021-04-06
2021-01-0788
This work illustrates the potential of Electric Vehicles (EVs) as a grid support tool that will lower carbon emissions from both the energy production sector and the transportation sector. EVs can provide peak shaving power to the grid while discharging and valley filling power while charging to flatten the total load curve of a distribution system. The idea is called Vehicle to Grid (V2G). Flattening the load curve will allow utility providers to delay upgrading, or the purchase of new power generation stations, as well as best utilize renewable energy resources that may be uncontrollable in nature. Electrical energy production and transportation combined accounted for 2,534 million metric tons of carbon dioxide emissions in the US in 2019. Utilizing EVs for transportation as well as grid support will decrease this figure in each sector. This technology may pave the way to cleaner, more reliable, cost effective energy systems.
Journal Article

Decision-Making for Autonomous Mobility Using Remotely Sensed Terrain Parameters in Off-Road Environments

2021-04-06
2021-01-0233
Off-road vehicle operation requires constant decision-making under great uncertainty. Such decisions are multi-faceted and range from acquisition decisions to operational decisions. A major input to these decisions is terrain information in the form of soil properties. This information needs to be propagated to path planning algorithms that augment them with other inputs such as visual terrain assessment and other sensors. In this sequence of steps, many resources are needed, and it is not often clear how best to utilize them. We present an integrated approach where a mission’s overall performance is measured using a multiattribute utility function. This framework allows us to evaluate the value of acquiring terrain information and then its use in path planning. The computational effort of optimizing the vehicle path is also considered and optimized. We present our approach using the data acquired from the Keweenaw Research Center terrains and present some results.
Technical Paper

Intelligent Voice Activated Drone(s) for in-Vehicle Services and Real-Time Predictions

2021-04-06
2021-01-0063
Today, commercially available drones have limited use-cases in the rapidly evolving community. However, with advances in drone and software technology, it is possible to utilize these aerial machines to solve problems in a variety of industries such as mining, medical, construction, and law enforcement. For example, in order to reduce time of investigation, Indiana State Police are currently utilizing ad-hoc commercial drones to reconstruct crash scenes for insurance and legal purposes. In this paper, we illustrate how to effectively integrate drones for in-vehicle services and real-time prediction for automotive applications. In order to accomplish this, we first integrate simpler controls such as voice-commands to control the drone from the vehicle. Next, we build smart prediction software that monitors vehicle behavior and reacts in real-time to collisions.
Technical Paper

Computation of Safety Architecture for Electric Power Steering System and Compliance with ISO 26262

2020-04-14
2020-01-0649
Technological advancement in the automotive industry necessities a closer focus on the functional safety for higher automated driving levels. The automotive industry is transforming from conventional driving technology, where the driver or the human is a part of the control loop, to fully autonomous development and self-driving mode. The Society of Automotive Engineers (SAE) defines the level 4 of autonomy: “Automated driving feature will not require the driver to take over driving control.” Thus, more and more safety related electronic control units (ECUs) are deployed in the control module to support the vehicle. As a result, more complexity of system architecture, software, and hardware are interacting and interfacing in the control system, which increases the risk of both systematic and random hardware failures.
Technical Paper

EV Penetration Impacts on Environmental Emissions and Operational Costs of Power Distribution Systems

2020-04-14
2020-01-0973
This research assesses the integration of different levels of electric vehicles (EVs) in the distribution system and observes its impacts on environmental emissions and power system operational costs. EVs can contribute to reducing the environmental emission from two different aspects. First, by replacing the traditional combustion engine cars with EVs for providing clean and environment friendly transportation and second, by integrating EVs in the distribution system through the V2G program, by providing power to the utility during peak hours and reducing the emission created by hydrocarbon dependent generators. The PG&E 69-bus distribution system (DS) is used to simulate the integration of EVs and to perform energy management to assess the operational costs and emissions. The uncertainty of driving patterns of EVs are considered in this research to get more accurate results.
Technical Paper

Driver Visual Focus of Attention Estimation in Autonomous Vehicles

2020-04-14
2020-01-1037
An existing challenge in current state-of-the-art autonomous vehicles is the process of safely transferring control from autonomous driving mode to manual mode because the driver may be distracted with secondary tasks. Such distractions may impair a driver’s situational awareness of the driving environment which will lead to fatal outcomes during a handover. Current state-of-the-art vehicles notify a user of an imminent handover via auditory, visual, and physical alerts but are unable to improve a driver’s situational awareness before a handover is executed. The overall goal of our research team is to address the challenge of providing a driver with relevant information to regain situational awareness of the driving task. In this paper, we introduce a novel approach to estimating a driver’s visual focus of attention using a 2D RGB camera as input to a Multi-Input Convolutional Neural Network with shared weights. The system was validated in a realistic driving scenario.
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