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Technical Paper

Effect of Ambient Pressure on Ammonia Sprays Using a Single Hole Injector

2024-04-09
2024-01-2618
Ammonia has received attention as an alternative hydrogen carrier and a potential fuel for thermal propulsion systems with a lower carbon footprint. One strategy for high power density in ammonia applications will be direct injection of liquid ammonia. Understanding the evaporation and mixing processes associated with this is important for model development. Additionally, as a prior step for developing new injectors, it is of interest to understand how a conventional gasoline direct injection (GDI) injector would behave when used for liquid ammonia without any modifications. Pure anhydrous ammonia, in its liquid form, was injected from a single hole GDI injector at a fuel pressure of 150 bar into an optically accessible constant volume chamber filled with nitrogen gas for ammonia spray measurements. The chamber conditions spanned a wide range of pressures from 3 − 15 bar at an increment of 1 bar or 2 bar between the test points.
Technical Paper

3DCFD-Modeling of a Hydrogen Combustion-Process with Regard to Simulation Stability and Emissions

2023-06-26
2023-01-1209
In the context of the energy transition, CO2-neutral solutions are of enormous importance for all sectors, but especially for the mobility sector. Hydrogen as an energy carrier has therefore been the focus of research and development for some time. However, the development of hydrogen combustion engines is in many respects still in the conception phase. Automotive system providers and engineering companies in the field of software development and simulation are showing great interest in the topic. In a joint project with the industrial partners Robert Bosch GmbH and AVL Germany, combustion in a H2-DI-engine for use in light-duty vehicles was methodically investigated using the CFD tool AVL FIRE®. The collaboration between Robert Bosch GmbH and the Institute for Mobile Systems (IMS) at Otto von Guericke University Magdeburg has produced a model study in which model approaches for the combustion of hydrogen can be analyzed.
Journal Article

Concept Design of a Parking Brake Module for Standstill Management and Wheel Individual Brake Torque Generation for EVs with Unconventional Service Brake Topology

2022-09-19
2022-01-1186
For electric vehicles the ability for regenerative braking reduces the use of friction brakes. Particularly on the rear axle of vehicles with reduced dynamic requirements such as urban vehicles, this can offer a potential for downsizing or, in extreme cases, even the elimination of the friction brakes on the rear axle. Due to the fact that the rear axle service brakes also represent the typical parking brake location in SoA (State-of-Art) vehicles, a rigorous rethinking of the parking brake concept is necessary to incorporate safe vehicle standstill management for such novel brake system topology. This research study introduces a novel parking brake design that covers SoA but also legal requirements while retaining potentials associated with the elimination of the rear service brakes such as cost and packaging.
Technical Paper

Overview of Truck Accidents in India and Its Economic Loss Estimation

2021-09-22
2021-26-0007
India contributed to 11% of the global road accidents and was ranked 1st among road deaths according to the latest World Health Organization (WHO) report 2018. Indian National Highways (NH) is a meagre 5% of the country’s road network but accounts for 55% of the road accidents and 61% of the road deaths. Majority of the freight traffic is ferried by Commercial Vehicles (CV) or trucks along these highways and this in turn increases the probability of them being involved in a road accident. The country’s economy is forecasted to thrive in the coming years and hence the requirement of CVs is aligned to international categorisation in the supply chain and shall play a pivotal role. In the year 2019, 13,532 road deaths were associated with CV occupants. The trucking industry is an unorganized sector wherein the illegal overloading of vehicles and over-the-limit driving hours pose a serious threat to road users.
Technical Paper

Towards Establishing Continuous-X Pipeline Using Modular Software-in-the-Loop Test Environments

2021-09-22
2021-26-0412
Software-in-the-Loop (SiL) test environments are the ideal virtual platforms for enabling continuous-development, -integration, -testing -delivery or -deployment commonly referred as Continuous-X (CX) of the complex functionalities in the current automotive industry. This trend especially is contributed by several factors such as the industry wide standardization of the model exchange formats, interfaces as well as architecture definitions. The approach of frontloading software testing with SiL test environments is predominantly advocated as well as already adopted by various Automotive OEMs, thereby the demand for innovating applicable methods is increasing. However, prominent usage of the existing monolithic architecture for interaction of various elements in the SiL environment, without regarding the separation between functional and non-functional test scope, is reducing the usability and thus limiting significantly the cost saving potential of CX with SiL.
Technical Paper

A Random Forest Algorithmic Approach to Predicting Particulate Emissions from a Highly Boosted GDI Engine

2021-09-05
2021-24-0076
Particulate emissions from gasoline direct injection (GDI) engines continue to be a topic of substantial research interest. Forthcoming regulation both in the USA and the EU will further reduce their emission and drive innovation. Substantial research effort is spent undertaking experiments to understand, characterize, and research particle number (PN) emissions from engines and vehicles. Recent advances in computing power, data storage, and understanding of artificial intelligence algorithms now mean that these are becoming an important tool in engine research. In this work a random forest (RF) algorithm is used for the prediction of PN emissions from a highly boosted (up to 32 bar BMEP) GDI engine. Particle size, concentration, and the accumulation mode geometric standard deviation (GSD) are all predicted by the model. The results are analysed and an in depth study on parameter importance is carried out.
Technical Paper

Prediction of Internal Responses Due to Changes in Boundary Conditions Using System Frequency Response Functions

2021-08-31
2021-01-1058
Vibration testing is often carried out for automotive components to meet guidelines based on their operational environments. This is an iterative process wherein design changes may need to be made depending on an intermediate model’s dynamic behavior. Predicting the behavior based on modifications in boundary conditions of a well-defined numerical model imparts practical insights to the component’s responses. To this end, application of a general method using experimental free-free condition frequency response functions of a structure is discussed in the presented work. The procedure is shown to be useful for prediction of responses when kinematic boundary conditions are applied, without the need for an actual measurement. This approach is outlined in the paper and is applied to datasets where dynamic modifications are made at multiple boundary nodes.
Technical Paper

Large Eddy Simulations and Tracer-LIF Diagnostics of Wall Film Dynamics in an Optically Accessible GDI Research Engine

2019-09-09
2019-24-0131
Large Eddy Simulations (LES) and tracer-based Laser-Induced Fluorescence (LIF) measurements were performed to study the dynamics of fuel wall-films on the piston top of an optically accessible, four-valve pent-roof GDI research engine for a total of eight operating conditions. Starting from a reference point, the systematic variations include changes in engine speed (600; 1,200 and 2,000 RPM) and load (1000 and 500 mbar intake pressure); concerning the fuel path the Start Of Injection (SOI=360°, 390° and 420° CA after gas exchange TDC) as well as the injection pressure (10, 20 and 35 MPa) were varied. For each condition, 40 experimental images were acquired phase-locked at 10° CA intervals after SOI, showing the wall-film dynamics in terms of spatial extent, thickness and temperature.
Technical Paper

Microwave Technique for Liquid Water Detection in Icing Applications

2019-06-10
2019-01-1930
The partial melting of ingested ice crystals can lead to ice accretion in aircraft compressors, but accurately measuring the relatively small fraction of liquid water content in such flows is challenging. Probe-based methods for detecting liquid water content are not suitable for deployment within turbofan engines, and thus alternatives are sought. Recent research has described approaches based on passive microwave sensing. We present here an approach based on active microwave transmission and reflection, employing a vector network analyzer. Utilization of both transmission and reflection provides additional data over and above emission or transmission only, and permits a more controllable environment than passive sensing approaches. The paper specifically addresses the question of whether such an approach is viable within the context of representative icing wind tunnel and engine flow conditions.
Technical Paper

Analyze This! Sound Static Analysis for Integration Verification of Large-Scale Automotive Software

2019-04-02
2019-01-1246
Safety-critical embedded software has to satisfy stringent quality requirements. One such requirement, imposed by all contemporary safety standards, is that no critical run-time errors must occur. Runtime errors can be caused by undefined or unspecified behavior of the programming language; examples are buffer overflows or data races. They may cause erroneous or erratic behavior, induce system failures, and constitute security vulnerabilities. A sound static analyzer reports all such defects in the code, or proves their absence. Sound static program analysis is a verification technique recommended by ISO/FDIS 26262 for software unit verification and for the verification of software integration. In this article we propose an analysis methodology that has been implemented with the static analyzer Astrée. It supports quick turn-around times and gives highly precise whole-program results.
Technical Paper

A Review of the Requirements for Injection Systems and the Effects of Fuel Quality on Particulate Emissions from GDI Engines

2018-09-10
2018-01-1710
Particulate emissions from Gasoline Direct Injection (GDI) engines have been an important topic of recent research interest due to their known environmental effects. This review paper will characterise the influence of different gasoline direct injection fuel systems on particle number (PN) emissions. The findings will be reviewed for engine and vehicle measurements with appropriate driving cycles (especially real driving cycles) to evaluate effects of the fuel injection systems on PN emissions. Recent technological developments alongside the trends of the influence of system pressure and nozzle design on injector tip wetting and deposits will be considered. Besides the engine and fuel system it is known that fuel composition will have an important effect on GDI engine PN emissions. The evaporation qualities of fuels have a substantial influence on mixture preparation, as does the composition of the fuel itself.
Technical Paper

Laser-Based Measurements of Surface Cooling Following Fuel Spray Impingement

2018-04-03
2018-01-0273
A major source for soot particle formation in Gasoline-Direct-Injection (GDI) engines are fuel-rich zones near walls as a result of wall wetting during injection. To address this problem, a thorough understanding of the wall film formation and evaporation processes is necessary. The wall temperature before, during and after fuel impingement is an important parameter in this respect, but is not easily measured using conventional methods. In this work, a recently developed laser-based phosphor thermography technique is implemented for investigations of spray-induced surface cooling. This spatially and temporally resolved method can provide surface temperature measurements on the wetted side of the surface without being affected by the fuel-film. Zinc oxide (ZnO) particles, dispersed in a chemical binder, were deposited onto a thin steel plate obtaining a coating thickness of 17 μm after annealing.
Technical Paper

The Oxford Cold Driven Shock Tube (CDST) for Fuel Spray and Chemical Kinetics Research

2018-04-03
2018-01-0222
A new reflected shock tube facility, the Cold Driven Shock Tube (CDST), has been designed, built and commissioned at the University of Oxford for investigating IC engine fuel spray physics and chemistry. Fuel spray and chemical kinetics research requires its test gas to be at engine representative pressures and temperatures. A reflected shock tube generates these extreme conditions in the test gas for short durations (order milliseconds) by transiently compressing it through a reflected shock process. The CDST has been designed for a nominal test condition of 6 MPa, 900 K slug of air (300 mm long) for a steady test duration of 3 ms. The facility is capable of studying reacting mixtures at higher pressures (up to 150 bar) than other current facilities, whilst still having comparable size (100 mm diameter) and optical access to interrogate the fuel spray with high speed imaging and laser diagnostics.
Journal Article

In-Cylinder Temperature Measurements Using Laser Induced Grating Spectroscopy and Two-Colour PLIF

2017-09-04
2017-24-0045
In-cylinder temperature measurements are vital for the validation of gasoline engine modelling and useful in their own right for explaining differences in engine performance. The underlying chemical reactions in combustion are highly sensitive to temperature and affect emissions of both NOx and particulate matter. The two techniques described here are complementary, and can be used for insights into the quality of mixture preparation by measurement of the in-cylinder temperature distribution during the compression stroke. The influence of fuel composition on in-cylinder mixture temperatures can also be resolved. Laser Induced Grating Spectroscopy (LIGS) provides point temperature measurements with a pressure dependent precision in the range 0.1 to 1.0 % when the gas composition is well characterized and homogeneous; as the pressure increases the precision improves.
Technical Paper

PICASSOS – Practical Applications of Automated Formal Methods to Safety Related Automotive Systems

2017-03-28
2017-01-0063
PICASSOS was a UK government funded programme to improve the ability of automotive supply chains to develop complex software-intensive systems with high safety assurance and at an acceptable cost. This was executed by a consortium of three universities and five companies including an automotive OEM and suppliers. Three major elements of the PICASSOS project were: use of automated model based verification technology utilising formal methods; application of this technology in the context of ISO 26262; and evaluation to measure the impact of this approach to inform key management decisions on the costs, benefits and risks of applying this technology on live projects. The project spanned system level design and software development. This was achieved by using a unified model based process incorporating SysML at the system level and using Simulink and Stateflow auto-coded into C at the software level.
Technical Paper

Evaluating Different Measures to Improve the Numerical Simulation of the Mixture Formation in a Spark-Ignition CNG-DI-Engine

2017-03-28
2017-01-0567
Compressed Natural Gas (CNG) is a promising alternative fuel for internal combustion engines as its combustion is fuel-efficient and lean in carbon dioxide compared to gasoline. The high octane number of methane gives rise to significant increase of the thermodynamic efficiency due to higher possible compression ratios. In order to use this potential, new stratified mixture formation concepts for CNG are investigated by means of numerical fluid simulations. For decades RANS methods have been the industry standard to model three-dimensional flows. Indeed, there are well-known deficiencies of the widely used eddy viscosity turbulence models based on the applied Boussinesq hypothesis. Reynolds stress turbulence models as well as scale resolving simulation approaches can be appealing alternative choices since they offer higher accuracy. However, due to their large computing effort, they are still mostly impractical for the daily use in industrial product development processes.
Technical Paper

Analysis of Non-Police Reported Accidents on Indian Highways

2017-01-10
2017-26-0005
The official Indian accident statistics show that the number of road accidents and fatalities are one of the highest worldwide. These official statistics provide important facts about the current accident situation. It is suspected that for various reasons not all accidents are reported to the official statistic. This study estimates the degree of underreporting of traffic accidents with casualties in India. In order to get a national overview of the traffic accident situation it is necessary to improve the knowledge about underreported accidents. Therefore, the in-depth accident database of “Road Accident Sampling System India” (RASSI) was analyzed [1]. This project is organized by a consortium that has collected traffic accidents scientifically in four different regions since 2011 on the spot which have been reported either by police or by local hospitals and own patrol by RASSI engineers.
Technical Paper

FMI for Physics-Based Models on AUTOSAR Platforms

2017-01-10
2017-26-0358
As automobiles become increasingly smarter, the need to understand within the automotive software the physical behavior of its parts is growing as well. The laws of physics governing such behavior are mostly formulated as differential equations, which today are usually created or obtained from various modeling tools. For solving them, the tools offer several solvers to satisfy the requirements of different problems. E.g. simple and fast explicit low order solvers for non-stiff problems and more complex implicit solvers for stiff problems. Though the modeling and code generation features as available in such tools are desirable for embedded automotive software, they cannot be used directly due to special restrictions with respect to hard realtime constraints. One such restriction is the organization of automotive software in components complying with the AUTOSAR standard which is not widely supported by the modeling tools.
Technical Paper

Flex Fuel Software Maintainability Improvement: A Case Study

2016-10-25
2016-36-0214
Many software functions currently available in the engine control units have been developed for several years (decades in some cases), reengineered or adapted due to new requirements, what may add to their inherent complexity an unnecessary complication. This paper deals with the study and implementation of a software reengineering strategy for the embedded domain, which is in transfer from research department to product development, here applied to improve maintainability of flex fuel functions. The strategy uses the SCODE “Essential Analysis”, an approach for the embedded system domain. The method allows to reduce the system complexity to the unavoidable inherent problem complexity, by decomposing the system into smaller sub problems based on its essential physics. A case study was carried out to redesign a function of fuel adaptation. The analysis was performed with the support of a tool, which covers all the phases of the method.
Technical Paper

Integration Strategy of Safety Systems - Status and Outlook

2016-04-05
2016-01-1499
On the way to automated driving, the installation rate of surround sensing systems will rapidly increase in the upcoming years. The respective technical progress in the areas of driver assistance and active safety leads to a numerous and valuable information and signals to be used prior to, during and even after an accident. Car makers and suppliers can make use of this new situation and develop integrated safety functions to further reduce the number of injured and even deaths in car accidents. Nevertheless, the base occupant safety remains the core of this integrated safety system in order to ensure at least a state-of-the-art protection even in vehicles including partial, high or full automation. Current networked safety systems comprehend a point-to-point connection between single components of active and safety systems. The optimal integration requires a much deeper and holistic approach.
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