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Technical Paper

Analysis and Design of Suspension State Observer for Wheel Load Estimation

2024-04-09
2024-01-2285
Tire forces and moments play an important role in vehicle dynamics and safety. X-by-wire chassis components including active suspension, electronic powered steering, by-wire braking, etc can take the tire forces as inputs to improve vehicle’s dynamic performance. In order to measure the accurate dynamic wheel load, most of the researches focused on the kinematic parameters such as body longitudinal and lateral acceleration, load transfer and etc. In this paper, the authors focus on the suspension system, avoiding the dependence on accurate mass and aerodynamics model of the whole vehicle. The geometry of the suspension is equated by the spatial parallel mechanism model (RSSR model), which improves the calculation speed while ensuring the accuracy. A suspension force observer is created, which contains parameters including spring damper compression length, push rod force, knuckle accelerations, etc., combing the kinematic and dynamic characteristic of the vehicle.
Technical Paper

Performance Analysis of Fuel Cells for High Altitude Long Flight Multi-rotor Drones

2024-04-09
2024-01-2177
In recent years, the burgeoning applications of hydrogen fuel cells have ignited a growing trend in their integration within the transportation sector, with a particular focus on their potential use in multi-rotor drones. The heightened mass-based energy density of fuel cells positions them as promising alternatives to current lithium battery-powered drones, especially as the demand for extended flight durations increases. This article undertakes a comprehensive exploration, comparing the performance of lithium batteries against air-cooled fuel cells, specifically within the context of multi-rotor drones with a 3.5kW power requirement. The study reveals that, for the specified power demand, air-cooled fuel cells outperform lithium batteries, establishing them as a more efficient solution.
Technical Paper

Rapid assessment of power battery states for electric vehicles oriented to after-sales maintenance

2024-04-09
2024-01-2201
With the continuous popularization of electric vehicles (EVs), ensuring the best performance of EVs has become a significant concern, and lithium-ion power batteries are considered as the essential storage and conversion equipment for EVs. Therefore, it is of great significance to quickly evaluate the state of power batteries. This paper investigates a fast state estimation method of power batteries oriented to after-sales and maintenance. Based on the battery equivalent circuit model and heuristics optimization algorithm, the battery model parameters, including the internal ohmic and polarization resistance, can be identified using only 30 minutes of charging or discharging process data without full charge or discharge. At the same time, the proposed method can directly estimate the state of charge (SOC) and maximum available capacity of the battery without knowing initial SOC information.
Technical Paper

Revealing the Impact of Mechanical Pressure on Lithium-Ion Pouch Cell Formation and the Evolution of Pressure During the Formation Process

2024-04-09
2024-01-2192
The formation is a crucial step in the production process of lithium-ion batteries (LIBs), during which the solid electrolyte interphase (SEI) is formed on the surface of the anode particles to passivate the electrode. It determines the performance of the battery, including its capacity and lifetime. A meticulously designed formation protocol is essential to regulate and optimize the stability of the SEI, ultimately achieving the optimal performance of the battery. Current research on formation protocols in lithium-ion batteries primarily focuses on temperature, current, and voltage windows. However, there has been limited investigation into the influence of different initial pressures on the formation process, and the evolution of cell pressure during formation remains unclear. In this study, a pressure-assisted formation device for lithium-ion pouch cells is developed, equipped with pressure sensors.
Technical Paper

A Terminal-Velocity Heuristic Method for Speed Optimization of EVs in Multi-Intersection Scenarios

2024-04-09
2024-01-2001
The optimization of speed holds critical significance for pure electric vehicles. In multi-intersection scenarios, the determination of terminal velocity plays a crucial role in addressing the complexities of the speed optimization problem. However, prevailing methodologies documented in the literature predominantly adhere to a fixed speed constraint derived from traffic light regulations, serving as the primary basis for the terminal velocity constraint. Nevertheless, this strategy can result in unnecessary acceleration and deceleration maneuvers, consequently leading to an undesirable escalation in energy consumption. To mitigate these issues and attain an optimal terminal velocity, this paper proposes an innovative speed optimization method that incorporates a terminal-velocity heuristic. Firstly, a traffic light state model is established to determine the speed range required to avoid coming to a stop at signalized intersections.
Technical Paper

Coordinated Longitudinal and Lateral Motions Control of Automated Vehicles Based on Multi-Agent Deep Reinforcement Learning for On-Ramp Merging

2024-04-09
2024-01-2560
The on-ramp merging driving scenario is challenging for achieving the highest-level autonomous driving. Current research using reinforcement learning methods to address the on-ramp merging problem of automated vehicles (AVs) is mainly designed for a single AV, treating other vehicles as part of the environment. This paper proposes a control framework for cooperative on-ramp merging of multiple AVs based on multi-agent deep reinforcement learning (MADRL). This framework facilitates AVs on the ramp and adjacent mainline to learn a coordinate control policy for their longitudinal and lateral motions based on the environment observations. Unlike the hierarchical architecture, this paper integrates decision and control into a unified optimal control problem to solve an on-ramp merging strategy through MADRL.
Technical Paper

Risk field enhanced game theoretic model for interpretable and consistent lane-changing decision makings

2024-04-09
2024-01-2566
This paper presents an integrated modeling approach for real-time discretionary lane-changing decisions by autonomous vehicles, aiming to achieve human-like behavior. The approach incorporates a two-player normal-form game and a novel risk field method. The normal-form game represents the strategic interactions among traffic participants. It captures the trade-offs between lane-changing benefits and risks based on vehicle motion states during a lane change. By continuously determining the Nash equilibrium of the game at each time step, the model decides when it is appropriate to change the lane. A novel risk field method is integrated with the game to model risks in the game pay-offs. The risk field introduces regions along the desired target lane with different time headway ranges and risk weights, capturing traffic participants' complex risk perceptions and considerations in lane-changing scenarios.
Technical Paper

Electro-Hydraulic Composite Braking Control Optimization for Front-Wheel-Driven Electric Vehicles Equipped with Integrated Electro-Hydraulic Braking System

2023-11-05
2023-01-1864
With the development of brake-by-wire technology, electro-hydraulic composite braking technology came into being. This technology distributes the total braking force demand into motor regenerative braking force and hydraulic braking force, and can achieve a high energy recovery rate. The existing composite braking control belongs to single-channel control, i.e., the four wheel braking pressures are always the same, so the hydraulic braking force distribution relationship of the front and rear wheels does not change. For single-axle-driven electric vehicles, the additional regenerative braking force on the driven wheels will destroy the original braking force distribution relationship, resulting in reduced braking efficiency of the driven wheels, which are much easier to lock under poor road adhesion conditions.
Technical Paper

Study on the Effect of Gravity on the Performance of CPVA

2023-04-11
2023-01-0456
Most centrifugal pendulum vibration absorber (CPVA) research focuses on the horizontal or vertical plane, ignoring the influence of gravity. However, with the wide application of CPVAs in the automobile industry, some gravity-related problems have been encountered in practice. In this study, employing the second kind of Lagrange equation, the differential equation of motion of a CPVA is established, and the first-order approximate analytical solution is solved using the method of multiple scales. The mathematical relations among the excitation torque amplitude and phase, gravity influence, absorber trajectory shape, absorber position, viscous damping coefficient, and mistuning level parameters are provided for study. Specifically, the second-order responses of four absorbers and two absorbers in a gravity field are studied, and the influence of the change in the torque excitation phase on the response of the absorber is thoroughly analyzed.
Technical Paper

Experimental Analysis and Dynamic Optimization Design of Hinge Mechanism

2023-04-11
2023-01-0777
Optimization design of hard point parameters for hinge mechanism has been paid more attention in recent years, attributable to their significant improvement in dynamic performance. In this paper, the experimental analysis and dynamic optimization design of hinge mechanism is performed. The acceleration measurement experiments are carried out at different arrangement points and under different working conditions. Furthermore, the accuracy of established multi-body dynamics model is verified by three-axis accelerometer measurement experiment. In addition, sensitivity analysis for electric strut and gas strut coordinates is performed and shows that the Y coordinate of the lower end point of the electric strut is the design variable that has the greatest impact on the responses.
Technical Paper

Load Spectrum Extraction of Double-Wishbone Independent Suspension Bracket Based on Virtual Iteration

2023-04-11
2023-01-0774
The displacement of the shaft head fails to be accurately measured while the three-axle heavy-duty truck is driving on the reinforced pavement. In order to obtain accurate fatigue load spectrum of the suspension bracket, the acceleration signals of the shaft heads of the suspension obtained by the reinforced pavement test measurement are virtually iterated as responses. A more accurate model of the rigid-flexible coupled multi-body dynamics (MBD) of the whole vehicle is established by introducing a flexible frame based on the comprehensive modal theory. Furthermore, the vertical displacements of the shaft heads are obtained by the reverse solution of the virtual iterative method with well-pleasing precision. The accuracy of the virtual iteration is verified by comparing the simulation results with the vertical acceleration of the shaft head under the reinforced pavement in the time domain and damage domain.
Technical Paper

Simplified Modeling of an Innovative Heating Circuit for Battery Pack Based on Traction Motor Drive System

2023-04-11
2023-01-0515
Alternating current (AC) heating is an efficient and homogeneous manner to warm Lithium-ion batteries (LIBs) up. The integrated design of AC heating combined with the motor drive circuit has been studied by many scholars. However, the problems of excessive heating frequency (>1kHz) and zeros torque output of the motor during the heating process have not been solved. High-frequency AC excitation may be detrimental to the battery because the effect of high-frequency AC excitation on the state of health of the battery is unknown. In addition, although the zero-torque output can be realized by controlling the q-axis current to zero, the torque ripple is still difficult to eliminate in a real-world application. To further solve the above problems, the motor’s neutral conductor is pulled out and connected to a large capacitor to increase the current amplitude of the AC heating at low frequencies.
Technical Paper

Motor Stator Modeling and Equivalent Material Parameters Identification for Electromagnetic Noise Calculation

2023-04-11
2023-01-0530
Aiming at the laborious process in motor structure modeling for acoustic noise calculation, an improved stator structure modeling scheme is proposed, which includes stator structure simplification and equivalent material parameters identification. The stator assembly is modeled as a homogeneous solid with the same size as the stator core, and the influence of model simplification is compensated by orthotropic equivalent material parameters. The equivalent material parameters are acquired through an optimization algorithm by minimizing the error between FEM calculated modal frequencies and the modal tested results. With the stator assembly model, the motor assembly model is built, and the constrained modal characteristics of the motor assembly are verified by comparing the modal frequencies to the resonance bands in the vibration acceleration spectrum. Finally, the motor structure model is used to calculate the electromagnetic noise of an induction motor.
Technical Paper

Dynamic Switch Control of Steering Modes for 4WID-4WIS Electric Vehicle Based on MOEA/D Optimization

2023-04-11
2023-01-0641
To overcome the shortcoming that vehicles with multiple steering modes need to switch steering modes at parking or very low speeds, a dynamic switch method of steering modes based on MOEA/D (Multi-objective Evolutionary Algorithm Based on Decomposition) was proposed for 4WID-4WIS (Four Wheel Independent Drive-Four Wheel Independent Steering) electric vehicle, considering the smoothness of dynamic switch, the lateral stability of the vehicle and the energy economy of tires. First of all, the vehicle model of 4WID-4WIS was established, and steering modes were introduced and analyzed. Secondly, the conditions for the dynamic switch of steering modes were designed with the goal of stability and safety. According to different constraints, the control strategy was formulated to obtain the target angle of the active wheels. Then aiming at the smoothness of the dynamic switch, the active wheel angle trajectory was constructed based on the B-spline theory.
Technical Paper

Experimental Study on Effect of State of Charge on Thermal Runaway Characteristics of Commercial Large-Format NCM811 Lithium-Ion Battery

2023-04-11
2023-01-0136
The application of Li(Ni0.8Co0.1Mn0.1)O2 (NCM811) cathode-based lithium-ion batteries (LIBs) has alleviated electric vehicle range anxiety. However, the subsequent thermal safety issues limit their market acceptance. A detailed analysis of the failure evolution process for large-format LIBs is necessary to address the thermal safety issue. In this study, prismatic cells with nominal capacities of 144Ah and 125Ah are used to investigate the thermal runaway (TR) characteristics triggered by lateral overheating. Additionally, TR characteristics under two states of charge (SoCs) (100% and 5%) are discussed. Two cells with 100% SoC exhibit similar characteristics, including high failure temperature, high inhomogeneity of temperature distribution, multi-points jet fire, and significant mass loss. Two cells with 5% SoC demonstrate only a slight rupture of the safety valve and the emission of white smoke.
Technical Paper

A method of Speed Prediction Based on Markov Chain Theory Using Actual Driving Cycle

2022-12-22
2022-01-7081
As a prerequisite for energy management of hybrid vehicles, the results of speed prediction can optimize the performance of vehicles and improve fuel efficiency. Energy management strategies are usually developed based on standard driving cycles, which are too generalized to show the variability of driving conditions in different time and locations. Therefore, this paper constructs a representative driving cycle based on driving data of the corresponding time and location, used as historical information for prediction. We propose a method to construct the driving cycle based on Markov chain theory before constructing the prediction model. In this paper, multiple prediction methods are compared with traditional parametric methods. The difference in prediction accuracy between multiple prediction methods under the single time scale and multiple time scale were compared, which further verified the advantages of the speed prediction method based on Markov chain theory.
Technical Paper

Research on the Occupant Discomfort due to Safety Perception in Overtaking Scenarios

2022-12-22
2022-01-7089
With the widespread application of autonomous driving technology, occupant comfort has become a key topic. Occupant comfort of autonomous vehicles depends on the driving system’s performance, so studying the causes of occupant discomfort will help design driving systems. In addition to the discomfort in NVH and thermal comfort, occupant comfort is also affected by other factors such as safety perception. To study the impact of safety perception on comfort, this paper designed a road experiment and focused on the overtaking scenarios. Because the interaction between the ego vehicle and others is strong during overtaking, the occupants are more likely to receive visual stimuli, resulting in discomfort caused by safety perception. In the experiment, occupant discomfort scores were collected in real-time by the tool developed in this paper.
Technical Paper

Comprehensively Investigating the Impact of High-Temperature Cyclic Aging on Thermal Runaway Characteristics for Lithium-Ion Batteries

2022-10-28
2022-01-7061
Battery safety issues have severely limited the rapid development and popularization of electric vehicles. Harsh conditions such as high temperature accelerate the degradation of battery safety. To address this issue, a comprehensive analysis of the impact of high-temperature cyclic aging on lithium-ion battery safety is carried out. In the Accelerating Rate Calorimeter, lithium-ion batteries are performed on adiabatic thermal runaway tests and overcharge tests. Regardless of the fully-charged state or half-charged state, in the adiabatic thermal runaway process, high-temperature cyclic aging reduces the characteristic temperature, and the activation energy from the self-heating temperature to thermal runaway triggering temperature decreases. During the overcharge process, high-temperature cyclic aging increases the voltage plateau and the crest voltage before thermal runaway, and their corresponding charging temperature decreases.
Research Report

Use of Proton-exchange Membrane Fuel Cells in Ground Vehicles

2022-09-26
EPR2022020
Fuel cell electric vehicles (FCEVs) require multiple components to operate properly, and the fuel cell stack—the source of power—is one of the most important components. While the number of enterprises manufacturing and selling fuel cell stacks is increasing globaly year after year, the residual challenges of core components and technologies still need to be resolved in order to keep pace with the development of lithium-ion batteries (i.e., its primary competitor). Additionally, many production and distribution standards are seen as unsettled. These barriers make large-scale commercialization an issue. Use of Proton-exchange Membrane Fuel Cells in Ground Vehicles explores the opportunities and challenges within the PEMFC industry. With the help of expert contributors, a critical overview of fuel cells and the FCEV industry is presented, and core technology, applications, costs, and trends are analyzed.
Technical Paper

Separation of Average Torque and Torque Ripple in PMSMs Considering Saturation, Cross-Coupling and Flux Harmonics Using Frozen Permeability Method

2022-03-29
2022-01-0730
The separation and analysis of the torque of the permanent magnet synchronous motor is of great significance for optimizing the torque output of the motor. Based on the frozen permeability method, the virtual work principle (VWP) or the Maxwell stress tensor method (MSTM) is often used to separate the torque for torque analysis. However, considering the influence of non-ideal factors such as motor saturation, cross-coupling and flux harmonics, there are differences in torque separation between the VWP and the MSTM, which has been researched and analyzed in this paper. Based on this, for the assisted airspace barrier design of a surface-inserted permanent magnet synchronous motor, to conduct theoretical research on the torque optimization design, this paper uses the VWP to separate the average torque and the MSTM to separate the torque ripple.
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