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Technical Paper

A Terminal-Velocity Heuristic Method for Speed Optimization of EVs in Multi-Intersection Scenarios

2024-04-09
2024-01-2001
The optimization of speed holds critical significance for pure electric vehicles. In multi-intersection scenarios, the determination of terminal velocity plays a crucial role in addressing the complexities of the speed optimization problem. However, prevailing methodologies documented in the literature predominantly adhere to a fixed speed constraint derived from traffic light regulations, serving as the primary basis for the terminal velocity constraint. Nevertheless, this strategy can result in unnecessary acceleration and deceleration maneuvers, consequently leading to an undesirable escalation in energy consumption. To mitigate these issues and attain an optimal terminal velocity, this paper proposes an innovative speed optimization method that incorporates a terminal-velocity heuristic. Firstly, a traffic light state model is established to determine the speed range required to avoid coming to a stop at signalized intersections.
Technical Paper

Experimental Analysis on Noise and Vibration of Electric Drive System Focusing on Order Contribution Ratio

2024-04-09
2024-01-2339
In the process of automobile industrialization, integrated electric drive systems turn to be the mainstream transmission system of electric vehicles gradually. The main sources of noise and vibration in the chassis are from the gear reducer and motor system, as a replacement of engine. For improving the electric vehicles NVH performance, effective identification and quantitative analysis of the main noise sources are a significant basis. Based on the rotating hub test platform in the semi-anechoic chamber, in this experiment, an electric vehicle equipped with a three-in-one electric drive system is taken as the research object. As well the noise and vibration signals in the interior vehicle and the near field of the electric drive system are collected under the operating conditions of uniform speed, acceleration speed, and coasting with gears under different loads, and the test results are processed and analyzed by using the spectral analysis and order analysis theories.
Technical Paper

Performance Parity Study of Electrified Class 8 Semi Trucks with Diesel Counterparts

2024-04-09
2024-01-2164
It is recognized that the heavier vehicles, the more emissions, thus the more imperative to electrify. In this study, long haul heavy-duty trucks are referred as HDTs, which are recognized as one of the hard-to-electrify vehicle segments, though the automotive industry has gained trending advantages of electrifying both light-duty cars and SUVs. Since big rigs such as Class 8 HDTs have significant road-block challenges for electrification due to the demanding long-hour work cycles in all weathers, this study focuses on quantifying those electrification challenges by taking advantage of the public data of Class 8 tractors & trailers. Tesla Semi is the research target though its vehicle spec data is sorted out with fragmentary information in the public domain. The key task is to analyze the battery capacity requirements due to environmental temperature and inherent aging over the lifespan.
Technical Paper

Rapid assessment of power battery states for electric vehicles oriented to after-sales maintenance

2024-04-09
2024-01-2201
With the continuous popularization of electric vehicles (EVs), ensuring the best performance of EVs has become a significant concern, and lithium-ion power batteries are considered as the essential storage and conversion equipment for EVs. Therefore, it is of great significance to quickly evaluate the state of power batteries. This paper investigates a fast state estimation method of power batteries oriented to after-sales and maintenance. Based on the battery equivalent circuit model and heuristics optimization algorithm, the battery model parameters, including the internal ohmic and polarization resistance, can be identified using only 30 minutes of charging or discharging process data without full charge or discharge. At the same time, the proposed method can directly estimate the state of charge (SOC) and maximum available capacity of the battery without knowing initial SOC information.
Technical Paper

A MPC based Cooperated Control Strategy for Enhanced Agility and Stability of Four-Wheel Steering and Drive Electric Vehicles

2024-04-09
2024-01-2768
Multiple actuators equipped in electric vehicles, such as four- wheel steering (4WS) and four-wheel drive (4WD), provide more degrees of freedom for chassis motion control. However, developing independent control strategies for distinct actuator types could result in control conflicts, potentially degrading the vehicle's motion performance. To address this issue, a model predictive control (MPC) based steering-drive cooperated control strategy for enhanced agility and stability of electric vehicles with 4WD and 4WS is proposed in this paper. By designing the control constraints within the MPC framework, the strategy enables single-drive control, single-steering control, and steering-drive cooperative control. In the upper control layer, a linear time-varying MPC (LTV-MPC) is designed to generate optimal additional yaw moment and additional steering angles of front and rear wheels to enhance vehicle agility and lateral stability.
Technical Paper

Analysis of Vibration Characteristics of High-Speed Reducer for Pure Electric Vehicles

2024-04-09
2024-01-2721
In view of the vibration and noise problem in the electric drive system, the vibration characteristics of its high-speed reducer are analyzed and studied. Through the vibration and noise bench test of the integrated electric drive system, the contribution of high-speed reducer gear meshing order vibration noise to the vibration noise of the electric drive system was studied. A rigid-flexible coupling dynamic model of high-speed reducer was established, and the accuracy of the model was verified. At the same time, based on the gear modification theory, the effects of different gear modification parameters on the peak-to-peak value of high-speed reducer gear transmission error, the amplitude of each order harmonic of the transmission error, and the vibration acceleration response of the high-speed reducer shell surface were studied. Genetic algorithm was used to optimize the gear modification parameters, and the optimization method was simulated and verified.
Technical Paper

Electro-Hydraulic Composite Braking Control Optimization for Front-Wheel-Driven Electric Vehicles Equipped with Integrated Electro-Hydraulic Braking System

2023-11-05
2023-01-1864
With the development of brake-by-wire technology, electro-hydraulic composite braking technology came into being. This technology distributes the total braking force demand into motor regenerative braking force and hydraulic braking force, and can achieve a high energy recovery rate. The existing composite braking control belongs to single-channel control, i.e., the four wheel braking pressures are always the same, so the hydraulic braking force distribution relationship of the front and rear wheels does not change. For single-axle-driven electric vehicles, the additional regenerative braking force on the driven wheels will destroy the original braking force distribution relationship, resulting in reduced braking efficiency of the driven wheels, which are much easier to lock under poor road adhesion conditions.
Technical Paper

Matching and Optimization Design of Electric Drive Assembly Mounting System of Electric Vehicle

2023-10-30
2023-01-7002
The design method for the powertrain mounting system in internal combustion engine vehicles is well-established. Electric vehicles experience higher vibration frequencies and more significant transient responses when accelerating or braking than fuel vehicles due to their high speed and fast response. Therefore, the design of the electric drive assembly mounting system requires further development. The modeling of electric drive assembly mounting systems often neglects the mounting bracket’s influence, which significantly affects the center of mass and rotational inertia of the electric drive assembly. This paper examines the effect of the mounting bracket in the electric drive assembly mounting system. It establishes a mathematical model with six degrees of freedom for the mounting system, considering the mounting bracket. By comparing the natural characteristics and the transient response, it is discussed whether the mass of the mounting bracket greatly influences the system.
Technical Paper

The Prediction for Adjustable Ability of Electric Vehicle Aggregator Based on Deep-Belief-Network

2023-04-11
2023-01-0062
In recent years, one of the keys to achieving energy conservation and emission reduction and practicing sustainable development strategies is the wide-area access of large-scale electric vehicles. The charging behavior of large-scale electric vehicles has brought great challenges to the load management and adjustment capacity determination of the power system. Therefore, the prediction of adjustable ability of electric vehicle aggregator based on deep-belief-network is proposed in this paper. First of all, this paper selects the indicators related to the load of the electric bus station: including the arrival time, departure time, and daily mileage of the electric vehicle, from which the SOC variation trend and accurate charging demand of the single electric vehicle are obtained.
Technical Paper

Simplified Modeling of an Innovative Heating Circuit for Battery Pack Based on Traction Motor Drive System

2023-04-11
2023-01-0515
Alternating current (AC) heating is an efficient and homogeneous manner to warm Lithium-ion batteries (LIBs) up. The integrated design of AC heating combined with the motor drive circuit has been studied by many scholars. However, the problems of excessive heating frequency (>1kHz) and zeros torque output of the motor during the heating process have not been solved. High-frequency AC excitation may be detrimental to the battery because the effect of high-frequency AC excitation on the state of health of the battery is unknown. In addition, although the zero-torque output can be realized by controlling the q-axis current to zero, the torque ripple is still difficult to eliminate in a real-world application. To further solve the above problems, the motor’s neutral conductor is pulled out and connected to a large capacitor to increase the current amplitude of the AC heating at low frequencies.
Technical Paper

Dynamic Switch Control of Steering Modes for 4WID-4WIS Electric Vehicle Based on MOEA/D Optimization

2023-04-11
2023-01-0641
To overcome the shortcoming that vehicles with multiple steering modes need to switch steering modes at parking or very low speeds, a dynamic switch method of steering modes based on MOEA/D (Multi-objective Evolutionary Algorithm Based on Decomposition) was proposed for 4WID-4WIS (Four Wheel Independent Drive-Four Wheel Independent Steering) electric vehicle, considering the smoothness of dynamic switch, the lateral stability of the vehicle and the energy economy of tires. First of all, the vehicle model of 4WID-4WIS was established, and steering modes were introduced and analyzed. Secondly, the conditions for the dynamic switch of steering modes were designed with the goal of stability and safety. According to different constraints, the control strategy was formulated to obtain the target angle of the active wheels. Then aiming at the smoothness of the dynamic switch, the active wheel angle trajectory was constructed based on the B-spline theory.
Technical Paper

A Novel Speed Control Strategy for Electric Vehicles with Optimal Energy Consumption under Multiple Constraints

2023-04-11
2023-01-0697
Autonomous driving related technologies have become a hot topic in academia and industry. Planning control is one of the core technologies of autonomous driving, which is conducive to vehicles safe and efficient driving. This paper proposes a novel optimal speed control algorithm, which considers the power system's energy consumption, the speed limit on the road, and the safe distance of the vehicle in front. An optimal speed control model of “From battery to wheel” energy consumption is established by constructing a performance index function based on the best-fitting formula of motor power, motor speed and torque. Based on the optimal control principle, the fourth-order ordinary differential equation of the speed control model is established, based on the indirect adjoining approach, the speed control model under the restriction of the road speed limit and safe distance of the preceding vehicle is derived and the analytical expression is obtained.
Technical Paper

Study on the Diffusion Law of Electric Vehicle Sharing in Complex Social Network Environment

2023-04-11
2023-01-0889
Electric vehicle sharing (EVS) can alleviate traffic congestion and reduce emissions. However, the poor user experience and lack of word-of-mouth effect lead to the low utilization rate of EVS in China. Based on the demand and pain points of EVS, this paper concentrates on travel mode choice behavior of consumers under social networks and establishes an agent-based model for EVS diffusion. The results show that: (1) Social networks can promote the diffusion of EVS and the number of opinion leaders and the number of fans of opinion leaders play an important role. (2) Consumers are more sensitive to travel costs than non-travel time now, but with the improvement of demand for travel experience, consumers are more concerned with non-travel time. (3) The non-travel time of EVS needs to be reduced to 9, 8 and 7 minutes respectively to retain users when the travel cost increases to 0.7, 0.8 and 0.9 Yuan/minute.
Technical Paper

Experimental Study on Effect of State of Charge on Thermal Runaway Characteristics of Commercial Large-Format NCM811 Lithium-Ion Battery

2023-04-11
2023-01-0136
The application of Li(Ni0.8Co0.1Mn0.1)O2 (NCM811) cathode-based lithium-ion batteries (LIBs) has alleviated electric vehicle range anxiety. However, the subsequent thermal safety issues limit their market acceptance. A detailed analysis of the failure evolution process for large-format LIBs is necessary to address the thermal safety issue. In this study, prismatic cells with nominal capacities of 144Ah and 125Ah are used to investigate the thermal runaway (TR) characteristics triggered by lateral overheating. Additionally, TR characteristics under two states of charge (SoCs) (100% and 5%) are discussed. Two cells with 100% SoC exhibit similar characteristics, including high failure temperature, high inhomogeneity of temperature distribution, multi-points jet fire, and significant mass loss. Two cells with 5% SoC demonstrate only a slight rupture of the safety valve and the emission of white smoke.
Technical Paper

Comprehensively Investigating the Impact of High-Temperature Cyclic Aging on Thermal Runaway Characteristics for Lithium-Ion Batteries

2022-10-28
2022-01-7061
Battery safety issues have severely limited the rapid development and popularization of electric vehicles. Harsh conditions such as high temperature accelerate the degradation of battery safety. To address this issue, a comprehensive analysis of the impact of high-temperature cyclic aging on lithium-ion battery safety is carried out. In the Accelerating Rate Calorimeter, lithium-ion batteries are performed on adiabatic thermal runaway tests and overcharge tests. Regardless of the fully-charged state or half-charged state, in the adiabatic thermal runaway process, high-temperature cyclic aging reduces the characteristic temperature, and the activation energy from the self-heating temperature to thermal runaway triggering temperature decreases. During the overcharge process, high-temperature cyclic aging increases the voltage plateau and the crest voltage before thermal runaway, and their corresponding charging temperature decreases.
Technical Paper

Rotor Temperature Monitoring and Torque Correction for IPMSM of New Energy Vehicle

2022-10-28
2022-01-7063
As the electric vehicle market grows rapidly, thermal analysis related to the performance of electric drive motors has gained increasing interest. However, it is hard to obtain rotor temperature for torque correction during operation which leads to unexpected inaccurate control of motors. Rotor temperature monitoring and torque correction for IPMSM (Interior Permanent Magnet Synchronous motor) of new Energy vehicles are discussed in this paper. Considering the practical application, a low-order lumped parameter thermal network (LPTN) composed of three nodes is built for calculating the rotor temperature under different operating conditions on a 160kw IPMSM of a three-in-one electric drive. To identify the parameters of LPTN, the measurements were done on a test bench with a prototype of the three-in-one electric drive. K-type thermocouples were used to directly measure the temperature of each node.
Research Report

Use of Proton-exchange Membrane Fuel Cells in Ground Vehicles

2022-09-26
EPR2022020
Fuel cell electric vehicles (FCEVs) require multiple components to operate properly, and the fuel cell stack—the source of power—is one of the most important components. While the number of enterprises manufacturing and selling fuel cell stacks is increasing globaly year after year, the residual challenges of core components and technologies still need to be resolved in order to keep pace with the development of lithium-ion batteries (i.e., its primary competitor). Additionally, many production and distribution standards are seen as unsettled. These barriers make large-scale commercialization an issue. Use of Proton-exchange Membrane Fuel Cells in Ground Vehicles explores the opportunities and challenges within the PEMFC industry. With the help of expert contributors, a critical overview of fuel cells and the FCEV industry is presented, and core technology, applications, costs, and trends are analyzed.
Technical Paper

Construction and Test of Wireless Remote Control System for Self-Driving Car

2022-03-29
2022-01-0064
Aiming at the test safety problems in the early stage of self-driving cars development, firstly the virtual vehicle on-board CAN data acquisition module of the present project was designed based on virtual LabVIEW. Then a wireless remote control system for the self-driving car was constructed, which integrated the built virtual vehicle on-board CAN data acquisition system, the remote real-time image monitoring module and the remote upper computer control module based on ZigBee wireless transmission. It can execute the environmental awareness training and continuous and complex motion manipulation testing of the vehicle without relying on the driver, which can solve the safety problems in the tests of initial development of self-driving cars. Finally, the four-wheel independent steering electric vehicle was used as the self-driving test vehicle, and the wireless remote control system was tested on the double lane change type path and S-type path.
Technical Paper

Separation of Average Torque and Torque Ripple in PMSMs Considering Saturation, Cross-Coupling and Flux Harmonics Using Frozen Permeability Method

2022-03-29
2022-01-0730
The separation and analysis of the torque of the permanent magnet synchronous motor is of great significance for optimizing the torque output of the motor. Based on the frozen permeability method, the virtual work principle (VWP) or the Maxwell stress tensor method (MSTM) is often used to separate the torque for torque analysis. However, considering the influence of non-ideal factors such as motor saturation, cross-coupling and flux harmonics, there are differences in torque separation between the VWP and the MSTM, which has been researched and analyzed in this paper. Based on this, for the assisted airspace barrier design of a surface-inserted permanent magnet synchronous motor, to conduct theoretical research on the torque optimization design, this paper uses the VWP to separate the average torque and the MSTM to separate the torque ripple.
Technical Paper

Accurate Modeling of PMSM Considering Orthotropic Material Parameters of Stator System for Vibroacoustic Prediction

2022-03-29
2022-01-0725
An accurate finite element (FE) model is the basis for the numerical prediction of vibration and noise of permanent magnet synchronous motors (PMSMs). This paper provides an equivalent modeling method of PMSMs considering the orthotropic material parameters of the stator system. First, a theoretical analysis of the influence of orthotropic material parameters on modal characteristics is implemented. Subsequently, the influence of orthotropic material parameters on the modal frequency of the stator is analyzed through the FE method. Then, the modal parameters of the stator core and the stator assembly are obtained by modal tests. According to the equivalent FE model and modal parameters, the orthotropic material parameters of the stator system are acquired. Moreover, to save the calculation time and simplify the modal identification process, the influence of windings is taken into account through additional mass and additional stiffness during the modeling process.
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