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Technical Paper

Numerical Simulation of Surface Temperature Fluctuation and Thermal Barrier Coating at the Piston Top for a Diesel Engine Performance Improvement

2021-04-06
2021-01-0229
Low heat rejection (LHR) combustion has been recognized as a potential technology for further fuel economy improvement. This paper aims to simulate how the piston top’s thermal barrier coating affects the engine’s thermal efficiency and emissions. Accordingly, a Thin-wall heat transfer model in AVL Fire software was employed. The effects of increasing the piston top surface temperature, comparing different thermal barrier coating material, were simulated at the engine’s rated power operating point, so as the piston top’s surface roughness. In comparison to a standard diesel engine, the indicated thermal efficiency (ITE) could increase by 0.4% when the surface temperature of the piston top changed from 575K to 775K.
Technical Paper

A Study of Crevice HC Mechanism Based on the Transient HC Test Data and the Double Zone Combustion Model

2008-06-23
2008-01-1652
The effectiveness of after-treatment systems depends on the exhaust gas temperature, which is low during cold-start. As a result, Euro III, Euro IV and FTP75 require that the emissions tests include exhaust from the beginning of cold start. It is proved that 50%∼80% of HC and CO emissions are emitted during the cold start and the amount of unburned fuel from the crevices during starting is much higher than that under warmed engine conditions. The piston crevices is the most part of combustion chamber crevices, and results of mathematical simulations show that the piston crevice contribution to HC emissions is expected to increase during cold engine operation. Based on the transient HC test data and the double zone combustion model, this paper presents the study of the crevice HC Mechanism of the first firing cycle at cold start on an LPG SI Engine. A fast-response flame ionization detector (FFID) was employed to measure transient HC emissions of the first firing cycle.
Technical Paper

Effect of Piston Crevice on Transient HC Emissions of First Firing Cycle at Cold Start on LPG SI Engine

2007-10-29
2007-01-4015
By changing the top-land radial clearance, this paper presents the effect of the piston crevice on the transient HC emissions of the first firing cycle at cold start on an LPG SI Engine. A fast-response flame ionization detector (FFID) was employed to measure transient HC emissions of the first firing cycle. At the same time, the transient cylinder pressure and instantaneous crankshaft speed of the engine were measured and recorded. The results show that increasing 50% crevice volume leads to 25% increase of HC emissions in the lean region and 18% increase of HC emissions in the rich region, however, the 50% increase of crevice volume contributes to 32% decease of HC emissions in the stable combustion region. For LPG SI engine, the HC emissions of the first firing cycle during cold start are relatively low in a wide range of the excess air ratio.
Technical Paper

Homogeneous Charge Preparation of Diesel Fuel by Spray Impingement onto a Hot Surface at Intake Manifold

2006-10-16
2006-01-3322
A segment of steel tube with the inner diameter of 60 mm and length of 100 mm was fixed between the intake manifold and cylinder head in a direct injection natural aspirated diesel engine. The surface of the tube could be heated to be above 400 °C by the heater enwrapped outside within several minutes under the power less than 600 W. The tip of an injector traditionally used for in-cylinder diesel direct injection was extended to the axis of the tube. The diesel sprays could impinge onto the hot inner surface of the tube and atomize quickly if the temperature of the tube was high enough. Then the fuel-air mixture would be sucked into the cylinder, and HCCI combustion could be fulfilled. The vaporization ratio of the impinged diesel sprays was estimated by fuel consumption, intake air flux and excess air coefficient (λ) calculated from the volumetric concentration of O2, CO2 and CO emissions. The NOx emission was always very low.
Technical Paper

Matching Optimum for Low HC and CO Emissions at Warm-up Phase in an LPG EFI Small SI Engine

2005-10-24
2005-01-3897
Based on a 125cm3 single cylinder SI engine, the designated idle speed was controlled by adjusting of cycle ignition advance angle. By analyzing the effects of different idle speed and throttle open position on three way catalyst (TWC) light-off time and conversion efficiency of HC and CO emissions, combined with the corresponding total HC and CO emissions level, the optimum idle speed and throttle open position at engine's warm-up phase were found by the matching optimum. The present method for engine control strategy is helpful to optimize the warm-up phase emission levels in SI engine with LPG fuel.
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