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Technical Paper

Investigation of Injection Strategy on Combustion and Emission Characteristics in a GDI Engine with a 50 MPa Injection System

2024-04-09
2024-01-2381
A DMS500 engine exhaust particle size spectrometer was employed to characterize the effects of injection strategies on particulate emissions from a turbocharged gasoline direct injection (GDI) engine. The effects of operating parameters (injection pressure, secondary injection ratio and secondary injection end time) on particle diameter distribution and particle number density of emission were investigated. The experimental result indicates that the split injection can suppress the knocking tendency at higher engine loads. The combustion is improved, and the fuel consumption is significantly reduced, avoiding the increase in fuel pump energy consumption caused by the 50 MPa fuel injection system, but the delayed injection increases particulate matter emissions.
Technical Paper

Analytical Study on the Fuel-Saving Potentials of a Series Hybrid Electric Vehicle

2023-04-11
2023-01-0468
The fuel-saving potential of a series hybrid electric vehicle (SHEV) was investigated in this work based on the future goals and technical roadmaps proposed by China's automobile and internal combustion engine (ICE) industry. The genetic algorithm optimization method and dynamic programming energy management strategy are used to optimize the key component parameters of a typical SHEV SUV to improve the fuel economy of the vehicle. Results showed that the fuel consumption of the vehicle would be 3.24 L / 100km in 2035, which is 37.21% less than 5.16 L / 100km in 2020, following the industries’ roadmaps. The results also indicated that the improvement of the ICE’s thermal efficiency is the main reason for the decrease of the vehicle’s fuel consumption. In addition, the improvement of working points and the reduction of energy losses of the key components also contribute to the improvement of the fuel economy.
Technical Paper

Assessing and Characterizing the Effect of Altitude on Fuel Economy, Particle Number and Gaseous Emissions Performance of Gasoline Vehicles under Real Driving

2023-04-11
2023-01-0381
High altitudes have a significant effect on the real driving emissions (RDE) of vehicles due to lower pressure and insufficient oxygen concentration. In addition, type approval tests for light-duty vehicles are usually conducted at altitudes below 1000 m. In order to investigate the influence of high altitude on vehicles fuel economy and emissions, RDE tests procedure had been introduced in the China VI emission regulations. In this study, the effect of altitude on fuel economy and real road emissions of three light-duty gasoline vehicles was investigated. The results indicated that for vehicles fuel economy, fuel consumption (L/100 km) for the tested vehicles decreased while the mean exhaust temperature increased with an increase in altitudes. Compared to near sea level, the fuel consumption (L/100 km) of the tested vehicle was reduced by up to 23.28%.
Technical Paper

A method of Speed Prediction Based on Markov Chain Theory Using Actual Driving Cycle

2022-12-22
2022-01-7081
As a prerequisite for energy management of hybrid vehicles, the results of speed prediction can optimize the performance of vehicles and improve fuel efficiency. Energy management strategies are usually developed based on standard driving cycles, which are too generalized to show the variability of driving conditions in different time and locations. Therefore, this paper constructs a representative driving cycle based on driving data of the corresponding time and location, used as historical information for prediction. We propose a method to construct the driving cycle based on Markov chain theory before constructing the prediction model. In this paper, multiple prediction methods are compared with traditional parametric methods. The difference in prediction accuracy between multiple prediction methods under the single time scale and multiple time scale were compared, which further verified the advantages of the speed prediction method based on Markov chain theory.
Technical Paper

Improved Energy Management with Vehicle Speed and Weight Recognition for Hybrid Commercial Vehicles

2022-10-28
2022-01-7052
The driving conditions of commercial logistics vehicles have the characteristics of combined urban and suburban roads with relatively fixed mileage and cargo load alteration, which affect the vehicular fuel economy. To this end, an adaptive equivalent consumption minimization strategy (A-ECMS) with vehicle speed and weight recognition is proposed to improve the fuel economy for a range-extender electric van for logistics in this work. The driving conditions are divided into nine representative groups with different vehicle speed and weight statuses, and the driving patterns are recognized with the use of the bagged trees algorithm through vehicle simulations. In order to generate the reference SOC near the optimal values, the optimal SOC trajectories under the typical driving cycles with different loads are solved by the shooting method and the optimal slopes for these nine patterns are obtained.
Journal Article

Performance Optimization Using ANN-SA Approach for VVA System in Diesel Engine

2022-03-29
2022-01-0628
Diesel engine is vital in the industry for its characteristics of low fuel consumption, high-torque, reliability, and durability. Existing diesel engine technology has reached the upper limit. It is difficult to break through the fuel consumption and emission of diesel engines. VVA (Variable Valve Actuation) is a new technology in the field of the diesel engines. In this paper, GT-Suite and ANN (artificial neural network) model are established based on engine experimental data and DoE simulation results. By inputting Intake Valve Opening crake angle (IVO), Intake Valve Angle Multiplier (IVAM) and Exhaust Valve Angle Multiplier (EVAM) into the ANN Model, and by using SA (simulated annealing algorithm), the optimized results of intake and exhaust valve lift under the target conditions are obtained.
Technical Paper

A Comparative Study on Energy Management Strategies for an Automotive Range-Extender Electric Powertrain

2021-12-31
2021-01-7027
In this work, the influences of various real-timely available energy management strategies on vehicle fuel consumption (VFC) and energy flow of a range-extender electric vehicle were studied The strategies include single-point, multi-point, speed-following, and equivalent consumption minimization strategy. In addition, the dynamic programming method which cannot be used in real time, but can provide the optimal solution for a known drive situation was used for comparison. VFCs and energy flow characteristics with different strategies under Worldwide Harmonized Light Vehicles Test Cycle (WLTC) were obtained through computer modeling, and the results were verified experimentally on a range-extender test bench. The experimental results are consistent with the modeled ones in general with a maximum deviation of 4.11%, which verifies the accuracy of the simulation models.
Technical Paper

Development and Demonstration of a New Range-Extension Hybrid Powertrain Concept

2020-04-14
2020-01-0845
A new range-extension hybrid powertrain concept, namely the Tongji Extended-range Hybrid Technology (TJEHT) was developed and demonstrated in this study. This hybrid system is composed of a direct-injection gasoline engine, a traction motor, an Integrated Starter-Generator (ISG) motor, and a transmission. In addition, an electronically controlled clutch between the ISG motor and engine, and an electronically controlled synchronizer between the ISG motor and transmission are also employed in the transmission case. Hence, this system can provide six basic operating modes including the single-motor driving, dual-motor driving, serial driving, parallel driving, engine-only driving and regeneration mode depending on the engagement status of the clutch and synchronizer. Importantly, the unique dual-motor operation mode can improve vehicle acceleration performance and the overall operating efficiency.
Technical Paper

An Outer Loop of Trajectory and an Inner Loop of Steering Angle for Trajectory Tracking Control of Automatic Lane Change System

2019-11-04
2019-01-5029
Automatic Lane Change (ALC) function is an important step to promote the currently popular Advanced Driver Assistance Systems (ADAS) within a single lane. The key issue for ALC is accurate steering angle and trajectory tracking during the lane changing process. In this paper, an MPC controller with a receding horizon is designed to track the desired trajectory. During the tracking process, other objectives such as safety and smoothness are considered. Considering of the practical mechanism and parameter uncertainties, an SMC controller is designed to track the target steering angle. For validation, a Hardware-in-the-Loop (HIL) experiment platform is established, and experiments of different control algorithms under different conditions are carried out successively. Comparisons of the experiment results of MPC+SMC and PID+SMC schemes indicate that both the trajectory error and the steering angle error of the former combination are smaller.
Technical Paper

Combined Technologies for Efficiency Improvement on a 1.0 L Turbocharged GDI Engine

2019-04-02
2019-01-0233
The CO2 reduction request for automotive industry promotes the efforts on the engine thermal efficiency improvement. The goal of this research is to improve the thermal efficiency on an extremely downsized 3-cylinder 1.0 L turbocharged gasoline direct injection engine. Effects of compression ratio, exhaust gas recirculation (EGR), valve timing and viscosity of oil on fuel economy were studied. The results show that increasing compression ratio, from 9.6 to 12, can improve fuel economy at relative low load (below 12 bar BMEP), but has a negative effect at high load due to increased knock intensity. EGR can significantly reduce the pumping loss at low load, optimize combustion phase and reduce exhaust gas temperature. Therefore, the fuel consumption is reduced at all test points. The average brake thermal efficiency (BTE) benefit percentage is 3.47% with 9.6 compression ratio and 5.33 % with 12 compression ratio.
Technical Paper

Comparison of Particulate Emissions of a Range Extended Electric Vehicle under Different Energy Management Strategies

2019-04-02
2019-01-1189
Range extended electric vehicles achieve significant reductions in fuel consumption by employing as an energy source a small displacement combustion engine that is optimized for high efficiency at one, or a few, operating points. The present paper examines the impact of various energy management strategies on the particulate emissions from the auxiliary power unit (APU) of a range extended electric bus, including optimized auxiliary power unit (APU) on/off strategy, single-point strategy, two-point strategy, power-following strategy and equivalent fuel consumption minimization strategy (ECMS). In addition, this paper also compares the particulate emissions of single energy storage system and composite energy storage system on single-point energy management strategy.
Technical Paper

Genetic Algorithm-Based Parameter Optimization of Energy Management Strategy and Its Analysis for Fuel Cell Hybrid Electric Vehicles

2019-04-02
2019-01-0358
Fuel cell hybrid electric vehicles (FCHEVs) composed of fuel cells and batteries can improve the dynamic response and durability of vehicle propulsion. In addition, braking energy can be recovered by batteries. The energy management strategy (EMS) for distributing the requested power through different types of energy sources plays an important role in FCHEVs. Reasonable power split not only improves vehicle performance but also enhances fuel economy. In this paper, considering the power tracking control strategy which is widely adopted in Advanced Vehicle Simulator (ADVISOR), a constrained nonlinear programming parameter optimization model is established for minimizing fuel consumption. The principal parameters of power tracking control strategy are set as the optimized variables, with the dynamic performance index of FCHEVs being defined as the constraint condition. Then, the genetic algorithm (GA) is applied in the control strategy design for solving the optimization problem.
Technical Paper

Numerical Study of Intake Manifold Water Injection on Characteristics of Combustion and Emissions in a Heavy-Duty Natural Gas Engine

2019-04-02
2019-01-0562
The performances of heavy-duty natural gas engines have been limited by combustion temperature and NOx emissions for a long time. Recently, water injection technology has been widely considered as a technical solution in reducing fuel consumption and emissions simultaneously in both gasoline and diesel engines. This paper focuses on the impacts of intake manifold water injection on characteristics of combustion and emissions in a natural gas heavy-duty engine through numerical methods. A computational model was setup and validated with experimental data of pressure traces in a CFD software coupled with detailed chemical kinetics. The simulation was mainly carried out in low-speed and full-load conditions, and knock level was also measured and calculated by maximum amplitude of pressure oscillations (MAPO).
Technical Paper

Experiments of Methanol-Gasoline SI Engine Performance and Simulation of Flexible Fuel Characteristic Field

2018-04-03
2018-01-0927
Due to the oil crisis and the requirements of energy saving and emission reduction, the research of alternative energy sources for sustainable development has made good progress. Methanol has proven to be a very suitable alternative clean fuel. Compared with gasoline, methanol has a wide range of source and the higher oxygen content and octane number and combustion efficiency, which are beneficial for the engine performance. The effect of different proportions of methanol-gasoline mixed fuel on the performance of SI engine was studied experimentally (lower proportion and higher proportion). It was found that the engine power performance, fuel economy and exhaust emissions were related to the methanol ratio under different operating conditions. In order to adapt to different operating conditions to improve the performance of methanol-gasoline engine, an on-board flexible fuel mixed system was proposed.
Technical Paper

Effect of EGR Temperature on PFI Gasoline Engine Combustion and Emissions

2017-10-08
2017-01-2235
In order to investigate the impacts of recirculated exhaust gas temperature on gasoline engine combustion and emissions, an experimental study has been conducted on a turbocharged PFI gasoline engine. The engine was equipped with a high pressure cooled EGR system, in which different EGR temperatures were realized by using different EGR coolants. The engine ran at 2000 r/min and 3000 r/min, and the BMEP varied from 0.2MPa to 1.0MPa with the step of 0.2MPa. At each case, there were three conditions: 0% EGR, 10% LT-EGR, 10% HT-EGR. The results indicated that LT-EGR had a longer combustion duration compared with HT-EGR. When BMEP was 1.0 MPa, CA50 of HT-EGR advanced about 5oCA. However, CA50 of LT-EGR could still keep steady and in appropriate range, which guaranteed good combustion efficiency. Besides, LT-EGR had lower exhaust gas temperature, which could help to suppress knock. And its lower exhaust gas temperature could reduce heat loss. These contributed to fuel consumption reduction.
Technical Paper

Experimental Research on Emission Characteristics of Extended-Range Electric Transit Bus

2017-10-08
2017-01-2394
The range-extended electric transit bus (REEbus) equipped with the auxiliary power unit (APU) using high efficient diesel engine as power source can reduce the cost of power battery and is an ideal transitional powertrain architecture to the pure electric drive. Based on chassis tests of a 12m long REEbus, fuel consumption and emission characteristics during Charge-Sustaining (CS) stage effected by temperature of the REEbus are researched. The APU of REEbus starts to work around just one point with best efficiency and lower emission when the state of charge (SOC) is too low and stop when the SOC is high, which aims to lower fuel consumption. As a result, even during CS stage, the fuel consumption of REEbus is only 22.84 L/100km. Also almost all emissions decrease dramatically and the NOx emission is only 0.68g/km, but the ultrafine-particle number increases owing to better combustion.
Technical Paper

Driver Lane Keeping Characteristic Indices for Personalized Lane Keeping Assistance System

2017-09-23
2017-01-1982
In the recent years, the interaction between human driver and Advanced Driver Assistance System (ADAS) has gradually aroused people’s concern. As a result, the concept of personalized ADAS is being put forward. As an important system of ADAS, Lane Keeping Assistance System (LKAS) also attracts great attention. To achieve personalized LKAS, driver lane keeping characteristic (DLKC) indices which could distinguish different driver lane keeping behavior should be researched. However, there are few researches on DLKC indices for personalized LKAS. Although there are many researches on modeling driver steering behavior, these researches are not sufficient to obtain DLKC indices. One reason is that most of researches are for double lane change behavior which is different from driver lane keeping behavior. The other reason is that the researches on driver lane keeping behavior only provide model structure and rarely discuss identification procedure such as how to select suitable data.
Technical Paper

Investigation of Scavenging Process for Steady-State Operation of a Linear Internal Combustion Engine-Linear Generator Integrated System

2017-03-28
2017-01-1087
The Linear Internal Combustion Engine-Linear Generator Integrated System (LICELGIS) is different from conventional crank-based engine for reducing frictional losses by eliminating the crankshaft. Thus, the LICELGIS piston stroke is not constrained geometrically and the system compression ratio is variable. During steady-state operation, the LICELGIS converts the fuel chemical energy into electric power with piston assembly reciprocating motion, which can be used as a range-extender in hybrid electric vehicles. The LICELGIS scavenging process is prerequisite and key for the system steady-state operation, which has remarkable influence on mixture gas and, eventually, on engine combustion performance. In order to achieve high scavenging performance, a LICELGIS is investigated in this paper. The LICELGIS motion characteristics and scavenging process were analyzed.
Technical Paper

Multi-Body Dynamic Simulation and Fatigue Analysis of the Unique Crank - train for a Creative Two-stoke Opposed Piston Diesel Engine

2016-10-17
2016-01-2332
For an innovative opposed-piston diesel engine (OPE) with two-stroke operation mode, it attracted even more attentions than ever in some developed countries all around the world, attributed to the unique advantages of higher power density that conducive to downsize IC engine, as well as the potential of further reducing fuel consumption for outstanding thermal efficiency. To achieve fast practical application and ensure the feasibility in concept design stage, the performance characteristic of OPE crankshaft system was investigated, and thus a theoretical analytic model of crankshaft system in an OP2S (Opposed-piston two stroke) engine was established. The effects of all structural design variables on averaged output torque of OPE crankshaft were analyzed, respectively. It was found that the initial crank angle difference between inner crank web and outer crank web was considered as a most critical contributor to boost the averaged torque output than other design variables.
Technical Paper

Comparison of Different Energy Storage Systems for Range-Extended Electric Urban Bus

2016-09-27
2016-01-8093
Recent years, electric vehicles (EVs) have been widely used as urban transit buses in China, but high costs and a dwindling driving distance caused mainly by relatively frequent usage rate have put the electric bus in a difficult position. Range-extended electric bus (REEbus) is taken as an ideal transitional powertrain configuration, but its efficiency is not so high. Besides, with less batteries to endure more frequently charging and discharging, the lifecycle of battery pack can also be shorten. Aiming at it, range-extended electric powertrains with diverse energy storage systems (ESSs) and proper auxiliary power unit (APU) control strategies are matched and compared to find most proper ESS configuration for REEbus through simulation, which is based on a 12 meter-long urban bus.
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