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A trade study was conducted with a goal to develop relatively high TRL design concepts for an Exploration Cooling Garment (ExCG) that can accommodate larger metabolic loads and maintain physiological limits of the crewmembers health and work efficiency during all phases of exploration missions without hindering mobility. Effective personal cooling through use of an ExCG is critical in achieving safe and efficient missions. Crew thermoregulation not only impacts comfort during suited operations but also directly affects human performance. Since the ExCG is intimately worn and interfaces with comfort items, it is also critical to overall crewmember physical comfort. Both thermal and physical comfort are essential for the long term, continuous wear expected of the ExCG.

Introduction: There are contradictory opinions regarding the contribution of local hand thermal insulation to support local and total comfort during extravehicular activity (EVA). Instead of a local correction by means of thermal insulation on the periphery of the body to prevent heat dissipation, it may be optimal to prevent heat dissipation from the body core. To examine such a concept, the effects of different insulation levels on the left and right hands on the heat flux and temperature mosaic on the hands was measured. These variables were assessed in relation to the level of heat deficit forming in the core organs and tissues. Methods: Six subjects (4 males, 2 females) were donned in a liquid cooling/warming garment (LCWG) that totally covered the body surface except for the face. Participants wore the Phase VI space gloves including the entire micrometeoroid garment (TMG) on the left hand, and the glove without the TMG on the right hand.

The shortened liquid cooling/warming garment (SLCWG) developed by the University of Minnesota group was compared with the standard NASA liquid cooling/ventilating garment (LCVG) garment during physical exertion in comfort (24°C) and hot (35°C) chamber environments. In both environmental conditions, the SLCWG was just as effective as the LCVG in maintaining rectal temperature (Tre) in a thermal comfort range; sweat production on the face was less; and subjective perception of overall and local body comfort was higher. The findings indicate that the SLCWG produces the same or greater comfort level as that achieved with the LCVG's total coverage of the body surface.

The maximal capability of several body areas to absorb/release heat by varying the circulating water temperature in different zones of a multi-compartment liquid cooling/warming garment (LCWG) was explored. The goal was to identify the areas that are highly effective to stabilize body comfort, and to use this information for developing a more physiologically-based design of the space suit. The results showed a high capability of the upper compared to the lower body in the conductive heat exchange process. The involvement of the head in this process is still problematic, because there was not a high level of direct heat absorption/release through the cooling/warming hood in the LCWG. Exclusion of the legs but with involvement of the feet in heat exchange had no effect on comfort of the distal parts of the extremities and core body status.

This pilot study explored the effectiveness of local wrist warming as a potential countermeasure for providing finger comfort during extended duration EVA. Four subjects (3 males and 1 female) were evaluated in three different experimental conditions. Two additional body surface and wrist thermal conditions were evaluated on a smaller number of subjects. Wrist warming significantly increased finger temperature in ambient temperature. A clear positive effect to the fingers was evident when total body heat deficit was 30% of basal metabolic heat production in resting conditions. These initial findings indicate that wrist warming has considerable potential for increasing astronaut comfort during EVA while decreasing power requirements.