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Technical Paper

Improving Fuel Economy of Thermostatic Control for a Series Plugin-Hybrid Electric Vehicle Using Driver Prediction

2016-04-05
2016-01-1248
This study investigates using driver prediction to anticipate energy usage over a 160-meter look-ahead distance for a series, plug-in, hybrid-electric vehicle to improve conventional thermostatic powertrain control. Driver prediction algorithms utilize a hidden Markov model to predict route and a regression tree to predict speed over the route. Anticipated energy consumption is calculated by integrating force vectors over the look-ahead distance using the predicted incline slope and vehicle speed. Thermostatic powertrain control is improved by supplementing energy produced by the series generator with regenerative braking during events where anticipated energy consumption is negative, typically associated with declines or decelerations.
Technical Paper

Controls Development and Vehicle Refinement for a 99% Showroom Ready Parallel Through the Road Plug-In Hybrid Electric

2014-10-13
2014-01-2906
This paper details the control system development process for the University of Washington (UW) EcoCAR 2 team over the three years of the competition. Particular emphasis is placed upon the control system development and validation process executed during Year 3 of the competition in an effort to meet Vehicle Technical Specifications (VTS) established and refined by the team. The EcoCAR 2 competition challenges 15 universities across North America to reduce the environmental impact of a 2013 Chevrolet Malibu without compromising consumer acceptability. The project takes place over a three year design cycle, where teams select a hybrid architecture and fuel choice before defining a set of VTS goals for the vehicle. These VTS are selected based on the desired static and dynamic performance targets to balance fuel consumption and emissions with consumer acceptability requirements.
Technical Paper

Structuring a Hybrid Vehicle Supervisory Control System Simulink Model for Simpler Version Control with Multiple Software Developers

2014-04-01
2014-01-1923
This paper details the development process and model architecture used in the University of Washington's EcoCAR 2 hybrid supervisory controller. The EcoCAR 2 project challenges 15 universities across North America to create a hybrid vehicle that most effectively minimizes emissions and fuel consumption while still maintaining consumer acceptability. The supervisory controller for the University of Washington was designed to distribute torque to the various electric and combustion drive systems on a parallel though the road plug-in hybrid electric vehicle using Simulink and Stateflow. The graphical interface of Simulink offers some distinct advantages over text-based programming languages. However, there are also significant challenges posed by the software, particularly when several controls engineers are working in parallel on a large model with some type of version control.
Technical Paper

ESS Design Process Overview and Key Outcomes of Year Two of EcoCAR 2: Plugging in to the Future

2014-04-01
2014-01-1922
EcoCAR 2: Plugging in to the Future (EcoCAR) is North America's premier collegiate automotive engineering competition, challenging students with systems-level advanced powertrain design and integration. The three-year Advanced Vehicle Technology Competition (AVTC) series is organized by Argonne National Laboratory, headline sponsored by the U. S. Department of Energy (DOE) and General Motors (GM), and sponsored by more than 30 industry and government leaders. Fifteen university teams from across North America are challenged to reduce the environmental impact of a 2013 Chevrolet Malibu by redesigning the vehicle powertrain without compromising performance, safety, or consumer acceptability. During the three-year program, EcoCAR teams follow a real-world Vehicle Development Process (VDP) modeled after GM's own VDP. The EcoCAR 2 VDP serves as a roadmap for the engineering process of designing, building and refining advanced technology vehicles.
Technical Paper

Powertrain Integration and Controls Development Process for a Parallel Through the Road Plug-in Hybrid Electric Vehicle

2014-04-01
2014-01-1917
The University of Washington Advanced Vehicle Works team has spent the last two years designing and integrating a Parallel Through The Road (PTTR) PHEV drive system into a stock Chevy Malibu as part of the EcoCAR 2 Advanced Vehicle Technology Competition. This paper presents the integration efforts performed throughout year 2 in an effort to produce a 65% “buyoff ready” prototype vehicle. EcoCAR2 challenges 16 universities across North America to reduce the environmental impact of a 2013 Chevrolet Malibu without compromising consumer acceptability. The architecture chosen by the team to address these goals is a PTTR PHEV which provides all-electric operation to displace petroleum usage, four wheel drive mode to improve utility performance for consumers, and an efficient charge-sustaining mode using 20% biodiesel (B20). The PTTR architecture is the lowest cost architecture to provide all of these benefits, and it does so without compromising the safety or performance of the platform.
Technical Paper

The Importance of Maximizing Grid Electricity Usage in the Component Selection and Design of a Midsize PHEV

2013-04-08
2013-01-0548
The University of Washington EcoCAR2 team (UWEC2) is currently in the process of building a Plug-in Hybrid Electric Vehicle (PHEV) for the EcoCAR2 Challenge. This competition challenges 15 universities across North America to reduce the environmental impact of a 2013 Chevrolet Malibu without compromising consumer acceptability. In order to be competitive in EcoCAR2, grid electricity is relied on heavily and the use of the Utility Factor method presented in SAE J2841 - Utility Factor Definitions must be used to compare emissions and consumption results with traditional vehicle results. Powertrain simulation in Autonomie was performed to explore many different hybrid architectures. The simulation results were normalized using the Utility Factor method to reach final architecture and component decisions.
Technical Paper

Key Outcomes of Year One of EcoCAR 2: Plugging in to the Future

2013-04-08
2013-01-0554
EcoCAR 2: Plugging In to the Future (EcoCAR) is North America's premier collegiate automotive engineering competition, challenging students with systems-level advanced powertrain design and integration. The three-year Advanced Vehicle Technology Competition (AVTC) series is organized by Argonne National Laboratory, headline sponsored by the U. S. Department of Energy (DOE) and General Motors (GM), and sponsored by more than 28 industry and government leaders. Fifteen university teams from across North America are challenged to reduce the environmental impact of a 2013 Chevrolet Malibu by redesigning the vehicle powertrain without compromising performance, safety, or consumer acceptability. During the three-year program, EcoCAR teams follow a real-world Vehicle Development Process (VDP) modeled after GM's own VDP. The VDP serves as a roadmap for the engineering process of designing, building and refining advanced technology vehicles.
Technical Paper

Development of a Parallel through the Road Plug-In Hybrid Electric Vehicle

2012-09-10
2012-01-1767
The University of Washington Advanced Vehicle Works team is currently in the process of designing Plug-in Hybrid Electric Vehicle (PHEV) for the EcoCAR2 Challenge. This competition challenges 15 universities across North America to reduce the environmental impact of a 2013 Chevrolet Malibu without compromising consumer acceptability. The architecture chosen by the team to address these goals is a Parallel Through The Road (PTTR) PHEV which provides all electric operation to displace petroleum usage, four wheel drive mode to improve utility performance for consumers, and effective charge-sustaining operation. The PTTR architecture is the lowest cost architecture to provide all of these benefits, and it does so without compromising safety performance of the platform.
Video

Impact of Supervisory Control on Criteria Tailpipe Emissions for an Extended-Range Electric Vehicle

2012-06-05
The Hybrid Electric Vehicle Team of Virginia Tech participated in the three-year EcoCAR Advanced Vehicle Technology Competition organized by Argonne National Laboratory, and sponsored by General Motors and the U.S. Department of Energy. The team established goals for the design of a plug-in, range-extended hybrid electric vehicle that meets or exceeds the competition requirements for EcoCAR. The challenge involved designing a crossover SUV powertrain to reduce fuel consumption, petroleum energy use, regulated tailpipe emissions, and well-to-wheel greenhouse gas emissions. To interface with and control the hybrid powertrain, the team added a Hybrid Vehicle Supervisory Controller, which enacts a torque split control strategy. This paper builds on an earlier paper [1] that evaluated the petroleum energy use, criteria tailpipe emissions, and greenhouse gas emissions of the Virginia Tech EcoCAR vehicle and control strategy from the 2nd year of the competition.
Technical Paper

Refinement and Testing of an E85 Split Parallel EREV

2012-04-16
2012-01-1196
The Hybrid Electric Vehicle Team of Virginia Tech (HEVT) is participating in the 2009 - 2011 EcoCAR: The NeXt Challenge Advanced Vehicle Technology Competition series organized by Argonne National Lab (ANL), and sponsored by General Motors Corporation (GM), and the U.S. Department of Energy (DOE). Following GM's Vehicle Development Process (VDP), HEVT established team goals that meet or exceed the competition requirements for EcoCAR in the design of a plug-in extended range hybrid electric vehicle. The competition requires participating teams to re-engineer a stock crossover utility vehicle donated by GM. The result of this design process is an Extended Range Electric Vehicle (EREV) that uses grid electric energy and E85 fuel for propulsion. The vehicle design has achieved an SAE J1711 utility factor corrected fuel consumption of 2.9 L(ge)/100 km (82 mpgge) with an all-electric range of 87 km (54 miles) [1].
Technical Paper

Impact of Supervisory Control on Criteria Tailpipe Emissions for an Extended-Range Electric Vehicle

2012-04-16
2012-01-1193
The Hybrid Electric Vehicle Team of Virginia Tech participated in the three-year EcoCAR Advanced Vehicle Technology Competition organized by Argonne National Laboratory, and sponsored by General Motors and the U.S. Department of Energy. The team established goals for the design of a plug-in, range-extended hybrid electric vehicle that meets or exceeds the competition requirements for EcoCAR. The challenge involved designing a crossover SUV powertrain to reduce fuel consumption, petroleum energy use, regulated tailpipe emissions, and well-to-wheel greenhouse gas emissions. To interface with and control the hybrid powertrain, the team added a Hybrid Vehicle Supervisory Controller, which enacts a torque split control strategy. This paper builds on an earlier paper [1] that evaluated the petroleum energy use, criteria tailpipe emissions, and greenhouse gas emissions of the Virginia Tech EcoCAR vehicle and control strategy from the 2nd year of the competition.
Technical Paper

Design Optimization of Bladed Disk Roots

1987-05-01
871052
A procedure for obtaining the optimum disk serration and blade root geometry is presented. The procedure uses the -finite element method, a suitable objective function and a standard mathematical programming technique as its basis. The objective functions investigated are the mean von Mises stress concentration factor, the coefficient of efficiency, and the hoop stress and radial stress concentration factors. The mathematical programming techniques considered are the Steepest Descent Technique, the Hill Algorithm and the Box Method. Results presented in this paper include the relative cost and the degree of success achieved by the design optimization procedure.
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