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Technical Paper

Design, Prototyping, and Implementation of a Vehicle-to-Infrastructure (V2I) System for Eco-Approach and Departure through Connected and Smart Corridors

2024-04-09
2024-01-1982
The advent of Vehicle-to-Everything (V2X) communication has revolutionized the automotive industry, particularly with the rise of Advanced Driver Assistance Systems (ADAS). V2X enables vehicles to communicate not only with each other (V2V) but also with infrastructure (V2I) and pedestrians (V2P), enhancing road safety and efficiency. ADAS, which includes features like adaptive cruise control and automatic intersection navigation, relies on V2X data exchange to make real-time decisions and improve driver assistance capabilities. Over the years, the progress of V2X technology has been marked by standardization efforts, increased deployment, and a growing ecosystem of connected vehicles, paving the way for safer and more efficient automated navigation. The EcoCAR Mobility Challenge was a 4-year student competition among 12 universities across the United States and Canada sponsored by the U.S.
Technical Paper

Implementation of Adaptive Equivalent Consumption Minimization Strategy

2024-04-09
2024-01-2772
Electrification of vehicles is an important step towards making mobility more sustainable and carbon-free. Hybrid electric vehicles use an electric machine with an on-board energy storage system, in some form to provide additional torque and reduce the power requirement from the internal combustion engine. It is important to control and optimize this power source split between the engine and electric machine to make the best use of the system. This paper showcases an implementation of the Adaptive Equivalent Consumption Minimization Strategy (A-ECMS) with minimization in real-time in the dSPACE MicroAutobox II as the Hybrid Supervisory Controller (HSC). While the concept of A-ECMS has been well established for many years, there are no published papers that present results obtained in a production vehicle suitably modified from conventional to hybrid electric propulsion including real world testing as well as testing on regulatory cycles.
Technical Paper

Engine Efficiency and Emissions Improvement in a Parallel-Series PHEV

2023-10-12
2023-01-5072
While there is a continued push toward mass adoption of electric vehicles globally, internal combustion engines seem posed to continue to play a key role in the mobility industry even as electrified powertrains continue to increase in market share. For internal combustion engines to continue to propel people and goods, engine technologies need to continuously improve in both efficiency and emissions. This paper will explore six technologies to increase the efficiency and reduce the emissions output of an engine in a plug-in hybrid-electric vehicle (PHEV). The technologies employed on this prototype vehicle include deceleration fuel cutoff, start–stop, increasing the mean engine operating temperature, preheating the engine oil, implementing an electrically heated catalyst, and air–fuel ratio control. Each of these technologies have been well studied and have demonstrated robustness through decades of deployments on road.
Technical Paper

Energy Modeling of Deceleration Strategies for Electric Vehicles

2023-04-11
2023-01-0347
Rapid adoption of battery electric vehicles means improving the energy consumption and energy efficiency of these new vehicles is a top priority. One method of accomplishing this is regenerative braking, which converts kinetic energy to electrical energy stored in the battery pack while the vehicle is decelerating. Coasting is an alternative strategy that minimizes energy consumption by decelerating the vehicle using only road load. A battery electric vehicle model is refined to assess regenerative braking, coasting, and other deceleration strategies. A road load model based on public test data calculates tractive effort requirements based on speed and acceleration. Bidirectional Willans lines are the basis of a powertrain model simulating battery energy consumption. Vehicle tractive and powertrain power are modeled backward from prescribed linear velocity curves, and the coasting trajectory is forward modeled given zero tractive power.
Technical Paper

Development of a Gear Backlash Compensator for Electric Machines in P0-P4 Parallel Hybrid Drivelines

2023-04-11
2023-01-0454
Backlash is the movement between the gear teeth that allows them to mate without binding. Backlash can cause large torque fluctuations in vehicle powertrains when the input torque changes direction. These fluctuations cause a jerk and shuddering, which negatively affects drive quality. Input torque frequently changes direction in electric vehicles due to regenerative braking. Limiting zero crossings is an option for better drive quality; however, this leads to decreased vehicle efficiency. Because of this, modulating the torque through the backlash region is preferred, yet, if done poorly, it can result in sluggish torque response. This paper proposes a torque-shaping algorithm for an electric motor and gear/differential system to reduce backlash in electric vehicles. The control algorithm modulates the commanded torque’s rate of change based on the vehicle speed and zero-crossing torque.
Technical Paper

Prescan Extension Testing of an ADAS Camera

2023-04-11
2023-01-0831
Testing vision-based advanced driver assistance systems (ADAS) in a Camera-in-the-Loop (CiL) bench setup, where external visual inputs are used to stimulate the system, provides an opportunity to experiment with a wide variety of test scenarios, different types of vehicle actors, vulnerable road users, and weather conditions that may be difficult to replicate in the real world. In addition, once the CiL bench is setup and operating, experiments can be performed in less time when compared to track testing alternatives. In order to better quantify normal operating zones, track testing results were used to identify behavior corridors via a statistical methodology. After determining normal operational variability via track testing of baseline stationary surrogate vehicle and pedestrian scenarios, these operating zones were applied to screen-based testing in a CiL test setup to determine particularly challenging scenarios which might benefit from replication in a track testing environment.
Technical Paper

An Approach to Model a Traffic Environment by Addressing Sparsity in Vehicle Count Data

2023-04-11
2023-01-0854
For realistic traffic modeling, real-world traffic calibration data is needed. These data include a representative road network, road users count by type, traffic lights information, infrastructure, etc. In most cases, this data is not readily available due to cost, time, and confidentiality constraints. Some open-source data are accessible and provide this information for specific geographical locations, however, it is often insufficient for realistic calibration. Moreover, the publicly available data may have errors, for example, the Open Street Maps (OSM) does not always correlate with physical roads. The scarcity, incompleteness, and inaccuracies of the data pose challenges to the realistic calibration of traffic models. Hence, in this study, we propose an approach based on spatial interpolation for addressing sparsity in vehicle count data that can augment existing data to make traffic model calibrations more accurate.
Technical Paper

Development and Testing of a Hybrid Vehicle Energy Management Strategy

2023-04-11
2023-01-0552
An energy management strategy for a prototype P4 parallel hybrid Chevrolet Blazer is developed for the EcoCAR Mobility Challenge. The objective of the energy management strategy is to reduce energy consumption while maintaining the drive quality targets of a conventional vehicle. A comprehensive model of the hybrid powertrain and vehicle physics is constructed to aid in the development of the control strategy. To improve fuel efficiency, a Willans line model is developed for the conventional powertrain and used to develop a rule-based torque split strategy. The strategy maximizes high efficiency engine operation while reducing round trip losses. Calibratable parameters for the torque split operating regions allow for battery state of charge management. Torque request and filtering algorithms are also developed to ensure the hybrid powertrain can smoothly and reliably meet driver demand.
Journal Article

Unified Net Willans Line Model for Estimating the Energy Consumption of Battery Electric Vehicles

2023-04-11
2023-01-0348
Due to increased urgency regarding environmental concerns within the transportation industry, sustainable solutions for combating climate change are in high demand. One solution is a widespread transition from internal combustion engine vehicles (ICEVs) to battery electric vehicles (BEVs). To facilitate this transition, reliable energy consumption modeling is desired for providing quick, high-level estimations for a BEV without requiring extensive vehicle and computational resources. Therefore, the goal of this paper is to create a simple, yet reliable vehicle model, that can estimate the energy consumption of most electric vehicles on the market by using parameter normalization techniques. These vehicle parameters include the vehicle test weight and performance to obtain a unified net Willans line to describe the input/output power using a linear relationship.
Journal Article

Track, GoPro, and Prescan Testing of an ADAS Camera

2023-04-11
2023-01-0826
In order to validate the operation of advanced driver assistance systems (ADAS), tests must be performed that assess the performance of the system in response to different scenarios. Some of these systems are designed for crash-imminent situations, and safely testing them requires large stretches of controlled pavement, expensive surrogate targets, and a fully functional vehicle. As a possible more-manageable alternative to testing the full vehicle in these situations, this study sought to explore whether these systems could be isolated, and tests could be performed on a bench via a hardware-in-the-loop methodology. For camera systems, these benches are called Camera-in-the-Loop (CiL) systems and involve presenting visual stimuli to the device via an external input.
Technical Paper

Development of a Willans Line Rule-Based Hybrid Energy Management Strategy

2022-03-29
2022-01-0735
The pre-prototype development of a simulated rule-based hybrid energy management strategy for a 2019 Chevrolet Blazer RS converted parallel P4 full hybrid is presented. A vehicle simulation model is developed using component bench data and validated using EPA-reported dynamometer fuel economy test data. A combined Willans line model is proposed for the engine and transmission, with hybrid control rules based on efficiency-derived engine power thresholds. Algorithms are proposed for battery state of charge (SOC) management including engine loading and one pedal strategies, with battery SOC maintained within 20% to 80% safe limits and charge balanced behavior achieved. The simulated rule-based hybrid control strategy for the hybrid vehicle has an energy consumption reduction of 20% for the Hot 505, 3.6% for the HwFET, and 12% for the US06 compared to the stock vehicle.
Technical Paper

Evaluating Simulation Driver Model Performance Using Dynamometer Test Criteria

2022-03-29
2022-01-0530
The influence of driver modeling and drive cycle target speed trace modification on vehicle dynamics within energy consumption simulations is studied. EPA dynamometer speed error criteria and the SAE J2951 Drive Quality Evaluation for Chassis Dynamometer Testing standard are applied to simulation outputs as proposed components of simulation validation, providing guidelines for acceptable vehicle speed outputs and allowing comparison of simulation results to reported EPA dynamometer test statistics. The combined effect of driver model tuning and drive cycle interpolation methods is investigated for the UDDS, HwFET and US06 drive cycles, with EPA-specified linearly interpolated speed trace and a PI controller driver as a baseline result.
Journal Article

Willans Line Bidirectional Power Flow Model for Energy Consumption of Electric Vehicles

2022-03-29
2022-01-0531
A new and unique electric vehicle powertrain model based on bidirectional power flow for propel and regenerative brake power capture is developed and applied to production battery electric vehicles. The model is based on a Willans line model to relate power input from the battery and power output to tractive effort, with one set of parameters (marginal efficiency and an offset loss) for the bidirectional power flow through the powertrain. An electric accessory load is included for the propel, brake and idle phases of vehicle operation. In addition, regenerative brake energy capture is limited with a regen fraction (where the balance goes to friction braking), a power limit, and a low-speed cutoff limit. The purpose of the model is to predict energy consumption and range using only tractive effort based on EPA published road load and test mass (test car list data) and vehicle powertrain parameters derived from EPA reported unadjusted UDDS and HWFET energy consumption.
Technical Paper

A Simulation Tool for Virtual Validation and Verification of Advanced Driver Assistance Systems

2021-04-06
2021-01-0865
Due to the infeasibility of exhaustive on-road testing of Automated Vehicles (AVs) and vehicles with Advanced Driver Assistance Systems (ADAS), virtual methods for verification and validation of such vehicles have gained prominence. In order to incorporate the variability in the characteristics of test scenarios such as surrounding traffic, weather, obstacles, road network, infrastructure features, etc., as well as provide the option of varying the fidelities of subsystem models, this study discusses a modular software block-set for virtual testing of AV/ADAS controllers based on open source tools. The core concept is to co-simulate the traffic, vehicle dynamics, sensors, and the 3D scenes required for perception. This is achieved using SUMO (Simulation of Urban MObility, a microscopic road-network-based traffic generation tool) and Unreal Engine (for 3D traffic flow generation).
Technical Paper

Driving Automation System Test Scenario Development Process Creation and Software-in-the-Loop Implementation

2021-04-06
2021-01-0062
Automated driving systems (ADS) are one of the key modern technologies that are changing the way we perceive mobility and transportation. In addition to providing significant access to mobility, they can also be useful in decreasing the number of road accidents. For these benefits to be realized, candidate ADS need to be proven as safe, robust, and reliable; both by design and in the performance of navigating their operational design domain (ODD). This paper proposes a multi-pronged approach to evaluate the safety performance of a hypothetical candidate system. Safety performance is assessed through using a set of test cases/scenarios that provide substantial coverage of those potentially encountered in an ODD. This systematic process is used to create a library of scenarios, specific to a defined domain. Beginning with a system-specific ODD definition, a set of core competencies are identified.
Technical Paper

Simulation Based Virtual Testing for Safety of ADAS Algorithms - Case Studies

2021-04-06
2021-01-0114
Automated Driving Systems (ADS) make the driving experience safer, more efficient, and comfortable by performing complex maneuvers, preempting potential risky situations, or taking over the driver’s tasks in critical situations. Innovation acceptance research for Advanced Driver Assistance Systems (ADAS) illustrates the increasing demand for safety and comfort as the two prime movers of the ADAS market. Since ADAS technologies have significant impact on human lives, extensive testing and validation throughout the design process is indispensable. Due to complexity of systems, cost of testing, and safety of test engineers, a significant chunk of ADAS calibration and validation needs to be done virtually. Although simulation-based verification and validation (V&V) is not new, the test descriptions, modeling and simulation framework are not yet well established. Off-the-shelf software tools have different architectures, simulation procedures, data standardizations, and tradeoffs.
Technical Paper

Experimental Evaluation of Longitudinal Control for Automated Vehicles through Vehicle-in-the-Loop Testing

2020-04-14
2020-01-0714
Automated driving functionalities delivered through Advanced Driver Assistance System (ADAS) have been adopted more and more frequently in consumer vehicles. The development and implementation of such functionalities pose new challenges in safety and functional testing and the associated validations, due primarily to their high demands on facility and infrastructure. This paper presents a rather unique Vehicle-in-the-Loop (VIL) test setup and methodology compared those previously reported, by combining the advantages of the hardware-in-the-loop (HIL) and traditional chassis dynamometer test cell in place of on-road testing, with a multi-agent real-time simulator for the rest of test environment.
Technical Paper

Model-Based Design of a Hybrid Powertrain Architecture with Connected and Automated Technologies for Fuel Economy Improvements

2020-04-14
2020-01-1438
Simulation-based design of connected and automated hybrid-electric vehicles is a challenging problem. The design space is large, the systems are complex, and the influence of connected and autonomous technology on the process is a new area of research. The Ohio State University EcoCAR Mobility Challenge team developed a comprehensive design and simulation approach as a solution. This paper covers the detailed simulation work conducted after initial design space reduction was performed to arrive at a P0-P4 hybrid vehicle with a gasoline engine. Two simulation environments were deployed in this strategy, each with unique advantages. The first was Autonomie, which is a commercial software tool that is well-validated through peer-reviewed studies. This allowed the team to evaluate a wide range of components in a robust simulation framework.
Technical Paper

System Engineering of an Advanced Driver Assistance System

2019-04-02
2019-01-0876
Current Advanced Driver Assistance Systems (ADAS) often interact with the driver; aiding with either warnings or direct intervention. This work explores the development of an ADAS system to provide lane departure warning, forward collision warning, and a recommended following distance for a custom plug-in hybrid-electric vehicle. The system utilizes off-the-shelf hardware with in-house computer vision and sensor fusion algorithms to create a low-cost SAE Level 0 driver assistance system. The system utilizes a radar sensor as well as a camera to detect, classify, and track target vehicles. This work will illustrate the systems engineering methods used for outlining customer requirements, technical requirements, component selection, software development, simulation, vehicle fitment, and validation. Similar system engineering processes could be implemented for higher level SAE systems.
Technical Paper

Model Order Reduction for x-In the Loop (xIL) Simulation of Automotive Transmissions

2019-04-02
2019-01-1042
Increasing complexity of automotive systems along with growing safety and performance requirements, is causing development cycle costs to swell. A common solution is to use a Model-Based Design (MBD) approach, particularly using x-In the Loop (xIL) simulation methods for Validation and Verification (V&V). MBD allows efficient workflow from offline control design using high-fidelity models to real time V&V using Hardware-in-the-Loop (HIL) simulations. It is very challenging to reduce the complex non-linear high-fidelity models to real-time capable models for HIL simulation. Current literature does not provide a standard approach for obtaining the HIL-capable reduced model for complex non-linear systems. In this paper we present an approach to perform model reduction in light of HIL-level requirements. The approach is presented using an example of a 10-speed automatic transmission. The system constitutes three subsystems - the hydraulic network, mechanical gearbox, and torque converter.
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