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SDVs redefine OEM, supplier relation- ships and deliver new feature CES 2024 offers a busy look at the software-defined-vehicle future Tuning-up AI's 'understanding' to make safer ADAS, AVs Kognic's advanced interpretation of sensor data helps artificial intelligence and machine learning recognize the human thing to do. Tremec-trification Tremec cranks up electric-drive innovation as the logical extension of its transmission-making expertise.

Enhancing truck-sensor modularity Kodiak Robotics' fifth-generation sensor stack and new SensorPods boost sensor and GPU performance and improve power efficiency. Bosch high on hydrogen The supplier is committed to all facets of the H2 economy as volume production of its power module kicks off for Nikola's Class 8 fuel-cell truck. Constructing bus structures with stainless steel Outokumpu and collaborators show a possible weight reduction of up to 35% by using high-strength stainless steel in place of carbon steel. Volta Zero is U.S. bound The startup plans to apply lessons learned in Europe to the U.S. market, bringing a "small fleet" of electric trucks for potential customers by the end of the year.

The push for e-powertrain progress Upstarts and heavy-hitter suppliers alike are fast-tracking advances in existing e-propulsion technology - as well as radical new solutions. Battle for the box EV battery enclosures are a hotbed of subsystem design, materials innovation and vehicle integration. Returning to the SAE presidency for 2023 Boeing veteran Todd Zarfos brings a "prudently aggressive" mindset to help advance SAE's goals in the mobility ecosystem. Balancing the 'dominos' in EV thermal management Excessive internal valve leakage is an inefficiency that worsens upstream system inefficiencies. Effective valve design is the solution. Deep breathing for EV batteries Optimum venting is a key to maximizing EV battery pack performance and safety. An expert offers five important design considerations.

Paving the way for the hydrogen highway Experts at SAE WCX 2022 look beyond EVs to other systems that can garner net-zero capabilities. Electric mobile machines won't abandon hydraulics Bosch Rexroth executive stresses that electrification in off-highway applications must make optimum use of both next-gen electric and hydraulic technology. Aftermarket augments off-highway autonomous efforts Kontron and Intel experts explain how rugged, modular COM Express solutions reduce complexity and allow retrofit of autonomous systems on heavy mobile equipment. Solving the challenges of Megawatt chargers Littelfuse executive details an alternative technique for fast and efficient high-power charging of commercial electric vehicles. Supplier Directory Complete listing of industry suppliers categorized by technology area.

Weaving a new future for composites In a shift perhaps as prolific as steel to aluminum, woven plastics may finally bring the magic of composites to cost-effective mass-production. New composites target EV applications No longer a low-volume play, the latest composite materials offer EV developers new options for lightweighting, thermal management and structures. Acura TLX is Honda's new body-build benchmark All-new for 2021, Acura's midsize sport sedan gets an exclusive platform to go with its structural, materials and dynamic advancements. Body development leader Jeremy Lucas explains. Schaeffler builds an e-motor powerhouse Armed with state-of-the-art manufacturing and a history of innovation, Schaeffler Group is attacking the e-mobility space, says Daniel Sayre.

Thermal Management Techniques in Avionics Cooling Curing the Porosity Problem in Additive Manufacturing Space-Qualified Crystal Oscillators Reimagining Automated Test During a Pandemic EW: New Challenges, Technologies, and Requirements Software Enables New-Age, Flexible Test Solution for Analog and Digital Radios Formal Process Modeling to Improve Human-Decision-Making During Test and Evaluation Range Control Using the Innoslate software tool to formally model the process of conducting test range events can expose previously overlooked ambiguities and identify high-value decision points? Test and Evaluation of Autonomy for Air Platforms Tools, approaches, and insights to confidently approach the safe, secure, effective, and efficient testing of autonomy on air platforms.

Teardown Titan Munro & Associates is leading competitive analysis into the EV age - and spreading the gospel with a global YouTube fan base. Lightweight steel on a (cold) roll A newly developed high-strength steel for cold stamping aims to beat aluminum for EV battery enclosures and other vehicle applications. How EVs and their electronics stick together New adhesives play an increasingly vital role in vehicle structures, battery packs, and in protecting sensitive electronic components from extreme thermal cycling and contaminants. Editorial Farewell and thanks, Mr.

Material selection for battery enclosures Mass reduction is the main reason BEV makers choose aluminum for battery enclosures, but cost and thermal requirements favor steel and polymer composites. Startup targets medium-duty EVs Atlis Motors purpose-engineers nearly all the vital components for an electric pickup and platform capable of spanning several market segments. High-voltage hybrids FEV engineers evaluate 48V and high-voltage parallel hybrid architectures for Class 6-7 commercial vehicles. Certain setups show more promise than others. Hemphill's mission: Support the innovation ecosystem Schaeffler America CTO Jeff Hemphill brings impressive technical chops and well-honed communication skills to his new role as 2021 SAE International president.

Empowering Soldiers Through ISPDS Dispensable Gels vs Gap Filler Pads An Analysis of Thermal Management Materials Electronic Warfare Vying for Control of the Electromagnetic Spectrum More Bang for the Buck A New Design and Manufacturing Method for Deep Penetrating Bomb Cases A Comprehensive Way to Use Bonding to Improve RF Performance of Low Noise Amplifiers Army and Universities Deploy New Warfighter Communication Technology Radiation Effects on Electronics in Aligned Carbon Nanotube Technology (RadCNT) Characterizing the fundamental mechanisms and charge transport phenomena governing the interactions between ionizing and non-ionizing radiation with carbon-based (nanotube and graphene) field-effect transistors (FETs) devices and integrated circuits (ICs).

Meeting truck autonomy hurdles head-on Combining sensors, inter-vehicle communications and controllers poses major challenges in the effort to bring greater levels of automation to commercial trucking. Simulation key to additive manufacturing analysis Advanced simulation tools help to optimize 3D printing processes before physical build. Making the case for battery-electric fleet power Battery systems edge closer to a tipping point as commercial and heavy-duty fleets broaden their application. Electrified forklifts go big Hoist Liftruck brings full electrification to some of the biggest forklift trucks, motivated only in part by regulatory pressures.

Advances for off-highway engine design As manufacturers continue to drive out cost and meet a worldwide patchwork of regulatory frameworks, the tools for developing those engines are advancing. From showcase prototypes to advanced analytical techniques, suppliers are helping the cause. Military vehicles battle for autonomy at lower cost Engineers are adding sensors, more powerful micros and faster networks as they automate tasks and pave the way to autonomy. Heavy duty lightweighting Optimization of tractor-trailer systems and component design helps to reduce overall vehicle mass, a key strategy in improving fuel economy and meeting upcoming Phase 2 GHG regulations. Navistar's SuperTruck II explores composites, WiFi to cut weight Methane state of mind New Holland ramps up its focus on alternative fuels, showcasing a methane-powered concept tractor that trims emissions, operating costs.

The Rapid Rise of Beryllium-Aluminum Alloys in Aerospace Aeroacoustic Simulation Delivers Breakthroughs in Aircraft Noise Reduction Using System Simulation to Manage Increasing Thermal Loads on Aircraft Fuel Systems Ensuring the Compliance of Avionics Software with DO-178C Microwave Photonic Notch Filter Helps Ensure Critical Mission Success Measuring Propellant Stress Relaxation Modulus Using Dynamic Mechanical Analyzer New testing technique requires less material, gives more accurate results. Combustion Characteristics of Hydrocarbon Droplets Induced by Photoignition of Aluminum Nanoparticles Test methodology allows analysis of combustion dynamics for subscale rocket injectors under super critical conditions. Vapor Pressure Data and Analysis for Selected Organophosphorous Compounds: DIBMP, DCMP, IMMP, IMPA, EMPA, and MPFA Determining the thermophysical properties of chemical warfare agent simulants can help evaluate the performance of defensive equipment.

Interoperability Standards Pave the Way for Modular Robotic Manipulators Solar Powering UAVs Deploying COTS Subsystems in UUVs Developing a Multi-Modal UGV Robot Control Interface Fast-Tracking Autonomous Vehicles with Simulation Gesture-Based Controls for Robots: Overview and Implications for Use by Soldiers Identifying the Flow Physics and Modeling Transient Forces on Two-Dimensional Wings Experimental Confirmation of an Aquatic Swimming Motion Theoretically of Very Low Drag and High Efficiency The Scaling of Loss Pathways and Heat Transfer in Small Scale Internal Combustion Engines A Guide for Developing Human-Robot Interaction Experiments in the Robotic Interactive Visualization and Experimentation Technology (RIVET) Simulation

Thought leadership at WCX17 Lucid Motors' David Moseley: EV or ICE, "It is all physics" New eye on the road One of the industry's hottest tech suppliers is blazing the autonomy trail by crowd-sourcing safe routes and using AI to learn to negotiate the road. Mobileye's co-founder and CTO explains. Hard, slick and ready to roll A tough, self-renewing catalyst coating developed at Argonne National Laboratory provides unprecedented friction and wear protection for vehicle powertrains, the inventors claim. Sensor ICs, semiconductors and safety To achieve ISO 26262 compliance, engineering practices must be taken to a higher level. The following insights may prove valuable for getting there. New VCR targets 40% BTE Variable-compression ratio with VVA from France's MCE-5.

Additive Manufacturing How 3D Printing Will Transform the A&D Support Chain Advances in Lightweight Electronics Protection Conformal Coatings Increase Reliability of Aerospace and Military Assemblies Powering Outer Space An In-Depth Look at Aerospace Battery Technology Using High Bandwidth Oscilloscopes to Analyze Radar and Electronic Warfare Systems Bio-inspired Airborne Infrastructure Reconfiguration (BioAIR) EMI Analysis Software Helps Telescope Group Simulate RFI Mitigation Epitaxial Growth of Rhenium with Sputtering Processing and Characterization of Polycrystalline YAG (Yttrium Aluminum Garnet) Core-Clad Fibers Multi-Scale Analysis of Deformation and Failure in Polycrystalline Titanium Alloys Under High Strain Rates Abrasion Testing of Products Containing Nanomaterials Spectrum Fatigue of 7075-T651 Aluminum Alloy under Overloading and Underloading

The Best of COMVEC 2016 Autonomous vehicles, improved fuel efficiency and thermal management are among the pressing topics detailed in this select group of technical papers from the SAE Commercial Vehicle Engineering Congress. Autonomous solutions in agriculture Pneumatically shifted air suspension loading on 6x2 trucks Optimizing waste heat recovery for long-haul trucks Downsizing a HD diesel engine for off-highway applications Fan-shroud optimization for enhanced thermal performance Touch takes hold, switches lend a hand Touch screens are becoming the norm, but knobs and switches are often used to improve operator comfort. U.S. Army marches toward driverless future TARDEC targets vehicle autonomy with new V2V / V2X test bed in Michigan.

Seeing the Light Achieving Full-Color, Day or Night Readability for Flat-Panel Displays Multiple Node Networking Using PCIe Interconnects PCI Express (PCIe) interconnects, and how they can be used to support multiple node low latency data transfers over copper or optical cables, is gaining momentum in embedded computing solutions. Zero-Emissions Electric Aircraft Theory vs Reality Analyzing Radar Signals With Demodulation Combining Software and Hardware for Highly Specialized Multichannel Spectrum Monitoring Advanced Thermal Management Solutions Thermoelectric Cooling Thermal Ground Planes Thermal Management of Laser Diodes The Effect of Substrate Emissivity on the Spectral Emission of a Hot-Gas Overlayer Process Approach to Determining Quality Inspection Deployment Experimental Setup to Assess Blast and Penetration-Induced Secondary Debris in a Military Operations in Urban Terrain (MOUT) Environment Non-Contact Circuit for Real-Time Electric and Magnetic Field Measurements

Defying the disruptors and driving innovation Four top engineering executives discuss how their "traditional" companies are finding new technology opportunities and business growth amid the start-ups-and are even doing some disrupting themselves. Preparing for a 48-volt revival The quest to improve fuel economy is not waning, nor is the desire to achieve higher mpg through the use of just the right lightweight material for the right vehicle application. Additive manufacturing enhances GTDI pistons Selective Laser Melting may help manufacture future gasoline-engine pistons with enhanced heat-transfer properties and reduced weight.

Driving EVs toward lower cost The race is on to reduce battery and electric-drive systems costs while improving efficiency. Seeking ways to make better computer crashes New models and simulations help improve safety as software and hardware provide more realism to iterate designs more quickly. Evaluating aluminum bonds Adhesively joined aluminum alloy sheets present challenges that steel-adhesive joints do not. Ford researchers present a modified technique to inspect Al-adhesive joints in lab and production environments. Leading the attack on engine pumping losses Cylinder deactivation delivers real-world fuel economy gains, helping vehicles to meet and exceed their sticker numbers. That's why the downsized/boosted guys now want it on their engines.

Getting a grip on AWD efficiency The safety and performance benefits of all-wheel drive are undeniable, but so are the penalties of added weight, friction losses, and complexity. Clever axle disconnects and E-axles are driving future AWD developments. E pluribus unum Inputs from many sensors are being combined to give safety systems a true vision of vehicle surroundings, with the resulting sensor fusion becoming a mainstay of autonomous vehicle electronics. Lightweighting poses repair challenges Mass-produced aluminum bodies and mixed-material structures present challenges for assembly and repair, as automakers increasingly pursue these lightweight strategies. Setting the standard Meggitt CTO Emeritus begins term at helm of SAE International, seeks to encourage cross-sector relations, elevate image of SAE as aerospace industry leader.