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Enhancing truck-sensor modularity Kodiak Robotics' fifth-generation sensor stack and new SensorPods boost sensor and GPU performance and improve power efficiency. Bosch high on hydrogen The supplier is committed to all facets of the H2 economy as volume production of its power module kicks off for Nikola's Class 8 fuel-cell truck. Constructing bus structures with stainless steel Outokumpu and collaborators show a possible weight reduction of up to 35% by using high-strength stainless steel in place of carbon steel. Volta Zero is U.S. bound The startup plans to apply lessons learned in Europe to the U.S. market, bringing a "small fleet" of electric trucks for potential customers by the end of the year.

Steel sector aids sustainability Volvo Group partners with SSAB on 'green steel' for off-highway machines and with Ovako for access to fossil-free hydrogen. CV autonomy: Picking the 'low-hanging fruit' Increasingly automated commercial vehicles offer challenges and opportunities in simulation, data management and standardization. Developing EV-specific lubes As electric-vehicle technology accelerates, dedicated e-fluids are necessary to maintain proper levels of drivetrain performance. Editorial Real-world emphasis on electric Mahle, Liebherr develop active pre-chamber for hydrogen ICE ABS ramps up commercial-vehicle battery-pack assembly Navistar updates A26 engine, improves FE by 4% Bosch debuts new CV-specific electric motor and inverter Western Star adds 'weight sensitive' 47X to vocational lineup Hyundai CE launches next-gen electric forklift Q&A Mahle's Laurent Art discusses thermal-management challenges, solutions for battery and fuel-cell electric commercial vehicles.

Weaving a new future for composites In a shift perhaps as prolific as steel to aluminum, woven plastics may finally bring the magic of composites to cost-effective mass-production. New composites target EV applications No longer a low-volume play, the latest composite materials offer EV developers new options for lightweighting, thermal management and structures. Acura TLX is Honda's new body-build benchmark All-new for 2021, Acura's midsize sport sedan gets an exclusive platform to go with its structural, materials and dynamic advancements. Body development leader Jeremy Lucas explains. Schaeffler builds an e-motor powerhouse Armed with state-of-the-art manufacturing and a history of innovation, Schaeffler Group is attacking the e-mobility space, says Daniel Sayre.

Teardown Titan Munro & Associates is leading competitive analysis into the EV age - and spreading the gospel with a global YouTube fan base. Lightweight steel on a (cold) roll A newly developed high-strength steel for cold stamping aims to beat aluminum for EV battery enclosures and other vehicle applications. How EVs and their electronics stick together New adhesives play an increasingly vital role in vehicle structures, battery packs, and in protecting sensitive electronic components from extreme thermal cycling and contaminants. Editorial Farewell and thanks, Mr.

Material selection for battery enclosures Mass reduction is the main reason BEV makers choose aluminum for battery enclosures, but cost and thermal requirements favor steel and polymer composites. Startup targets medium-duty EVs Atlis Motors purpose-engineers nearly all the vital components for an electric pickup and platform capable of spanning several market segments. High-voltage hybrids FEV engineers evaluate 48V and high-voltage parallel hybrid architectures for Class 6-7 commercial vehicles. Certain setups show more promise than others. Hemphill's mission: Support the innovation ecosystem Schaeffler America CTO Jeff Hemphill brings impressive technical chops and well-honed communication skills to his new role as 2021 SAE International president.

Superlight superbike: 2021 Ducati Superleggera V4 Ducati pioneers the first street-legal production motorcycle with a full carbon-fiber chassis, as well as advanced aerodynamics. CFRP technical resources New 2020 SAE Technical papers detail current carbon-composite material developments. Virtual and physical testing of Third-Generation High Strength Steel Evaluating a new high-strength steel's ability to improve an existing stamped-steel production part. Static testing of EV components Firing nails into your latest Li-ion battery pack is but one of many regimens in the comprehensive testing of new electric vehicles.

Tesla casts a new strategy for lightweight structures The EV maker boldly invests in the world's largest aluminum die-casting machine to manufacture entire rear underbody structures. Steel the Real Deal Steel's infinite recyclability will help it remain the auto industry's material of choice, insists Tata Steel Europe's CCO. Tesla's Cybertruck is audaciously austenitic A proprietary 301-series stainless steel gives Tesla's first pickup truck unique sales attributes while saving tooling cost. Lightweight design beyond CAD New computational tools enable an integrated data-fusion approach to complex, mixed-materials engineering. An expert from nTopology explains. Editorial Impressions of a rocket launch SAE Standards News New Cooperative Driving Automation standard provides clarity to support advancement of full automation Supplier Eye Now comes product-cadence chaos What We're Driving Can CHAdeMO 3.0 standardize global EV quick-charging?

Underway on nuclear power Ford Motor Co. CTO Dr. Ken Washington is driving new approaches to technology innovation—from inside and outside the enterprise. Silicon drives autonomy movement Renesas’ Amrit Vivekanand explains how the software and semiconductors that underlie the industry’s rapid transition are rapidly evolving. Automotive propulsion ‘On a journey’ CTO Jeff Hemphill explains how Schaeffler Group is blending its longstanding mechanical-systems expertise with critical investment in electrification and autonomy. Steeling for reduced mass and higher strength New 3rd-generation AHSS and steel-polymer hybrid tech aim to cut mass by up to 30%—and take a bite out of aluminum’s business. Balancing the rumble and roar Multiphysics simulation is part of the development toolset at Mahindra Two Wheelers, as the Indian motorcycle and scooter maker expands into global markets with larger bikes. Le Mans 2018: can anyone beat Toyota’s hybrids?

The Best of COMVEC 2016 Autonomous vehicles, improved fuel efficiency and thermal management are among the pressing topics detailed in this select group of technical papers from the SAE Commercial Vehicle Engineering Congress. Autonomous solutions in agriculture Pneumatically shifted air suspension loading on 6x2 trucks Optimizing waste heat recovery for long-haul trucks Downsizing a HD diesel engine for off-highway applications Fan-shroud optimization for enhanced thermal performance Touch takes hold, switches lend a hand Touch screens are becoming the norm, but knobs and switches are often used to improve operator comfort. U.S. Army marches toward driverless future TARDEC targets vehicle autonomy with new V2V / V2X test bed in Michigan.

Balancing GDI fuel economy and emissions Will OEMs have to adopt gasoline particulate filters to comply with stringent new emissions regulations? Top engineers discuss current developments. Cameras look to go the distance Automakers seek vision systems with greater distances, improved reliability, and more functionality, thanks to ruggedized complementary metal-oxide semiconductor technologies. Mixing metals Cadillac pursues aluminum/steel mix for new CT6 luxury sedan, leading to advances in body assembly.

Steel red-hot for weight reduction The steel industry's focus to remain a top material choice has not diminished, especially with automakers and suppliers looking for ways to lightweight passenger vehicles to meet the U.S. government's 54.5-mpg fleet average requirement in 2025.

Downsizing: the heat is off Ian Adcock discovers why a material developed in the nuclear industry could prove a real boon for OEMs as they look to downsize engines. Lightweight champions Could an alloy with the strength of steel, but as light as aluminium, prove to be a game changer for the automotive industry? Ian Adcock investigates. Road fatalities: eliminating the human factor In a new series on vehicle safety, Ian Adcock looks at the need for more driver intervention systems.

Seating solutions steer toward steel Zoomy-looking designs and alternative materials are eye-catching and save weight, but steel keeps getting lighter.

Engine boosting goes full bore Pumping more air into the cylinder is key to solving the CAFE puzzle, and engineers are hard at work figuring out the best ways to do it with turbocharger and supercharger innovation. Building a pathway for autonomous driving Existing safety systems will be augmented by onboard and external inputs; the biggest challenges will be designing the software that makes proper decisions without error and liability concerns. Steel in control Hyundai Steel develops a new 780-MPa grade of hot-rolled high-strength steel for application in a one-piece front lower control arm, displaying the potential for an 8% mass reduction.

Shed a few joules with better aerodynamics A team of engineering students from Laval University has managed to reduce the energy demand due to wind resistance of its Supermileage vehicle by 10% after carefully designing a new vehicle body with a 25% larger frontal area. Telemetry helps Formula SAE team close the loop on design Once a year, a team of students at Virginia Tech get to do something that ought to put a grin on any aspiring engineer's face: build a racecar. Unconventional steel wheel designs The drawings done by collegiate students for a steel wheel design competition had industry professionals thinking about future production possibilities.

Safe and sane Driver distraction, demand for connectivity, and infotainment raise new challenges in combining consumer technologies and cars. Thin on the inside Seat suppliers apply ingenuity to reduce the weight of traditional steel seat frames while trimming away foam to make smaller cars roomier. Early simulation enhances product development While simulating before design may seem to upend the traditional view of product development, many companies are realizing the benefits.

Small car, big project Vehicle Line Executive for the Fiat 500, Joe Grace, talks about bringing the iconic car to North America and the collaboration between engineers in Turin and Detroit that helped make it happen. Girding the grid for EVs Public electric utilities such as Detroit Edison have a virtual role to play in cultivating the electric vehicle market. Progress, new innovations spur GM;s fuel-cell development Fuel-cell program Executive Director Charlie Freese reveals the ongoing technical progress aimed at making FCVs part of GM's production vehicle portfolio later this decade. Planning the future of PLM and 3-D virtual tools The product-development revolution that began with CATIA is only beginning, says Dassault Systemes' CEO Bernard Charles.

High-speed education @ formula hybrid event Annual competition provides a hands-on learning experience for undergraduate and graduate engineering students. Body-shaped for supermileage Six different single-occupant vehicles designed and built by teams of collegiate engineering students snared four-digit fuel economy at Eaton Corp.'s Marshall, MI, test track during the 31st annual SAE Supermileage competition in June. Mercedes-AMG goes with the current flow Opening the doors on new technology. First flight approaches for 'disruptive' new UAV engine An earlier iteration of UAS' Nightwind 2 in flight, powered by an off-the-shelf industrial engine. Three resume tips for college grads Employers often hire recent graduates to mold new hires to their own corporate culture and work philosophy, leading some employers to look more for potential than for specific experience.

AEI Best Engineered Vehicle 2010- Ford Taurus The readers and editors have selected the most significant vehicle of the year. Ford attacks premium sedan segment with all the technology it can muster. Focused on fuel economy Technology is only part of the solution for reducing vehicle energy consumption. In part 2 of AEI's Fuel Efficiency series, vehicle engineers explain why driver behavior is also a key factor. No stopping safety system advances Engineers are focusing on active systems intergration, especially with radars and cameras, more centralized processing, and silicon germanium for 77- GHz systems. Shedding pounds on a magnesium diet Tough CAFE standards are pushing automakers to consider using more lightweight magnesium rather than aluminum, steel, or plastics.

Still need steel? The use of ultra-high-strength steels is on the rise in a number of industries, including off-highway. But many alternatives are being considered, driven by the need of companies to be environmentally friendly.