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Technical Paper

Enhancing Urban AEB Systems: Simulation-Based Analysis of Error Tolerance in Distance Estimation and Road-Tire Friction Coefficients

2024-07-02
2024-01-2992
Autonomous Emergency Braking (AEB) systems are critical in preventing collisions, yet their effectiveness hinges on accurately estimating the distance between the vehicle and other road users, as well as understanding road conditions. Errors in distance estimation can result in premature or delayed braking and varying road conditions alter road-tire friction coefficients, affecting braking distances. Advancements in sensor technology and deep learning have improved vehicle perception and real-world understanding. The integration of advanced sensors like LiDARs has significantly enhanced distance estimation. Cameras and deep neural networks are also employed to estimate the road conditions. However, AEB systems face notable challenges in urban environments, influenced by complex scenarios and adverse weather conditions such as rain and fog. Therefore, investigating the error tolerance of these estimations is essential for the performance of AEB systems.
Technical Paper

Aerodynamics' Influence on Performance in Human-Powered Vehicles for Sustainable Transportation

2024-06-12
2024-37-0028
The issue of greenhouse gas (GHG) emissions from the transportation sector is widely acknowledged. Recent years have witnessed a push towards the electrification of cars, with many considering it the optimal solution to address this problem. However, the substantial battery packs utilized in electric vehicles contribute to a considerable embedded ecological footprint. Research has highlighted that, depending on the vehicle's size, tens or even hundreds of thousands of kilometers are required to offset this environmental burden. Human-powered vehicles (HPVs), thanks to their smaller size, are inherently much cleaner means of transportation, yet their limited speed impedes widespread adoption for mid-range and long-range trips, favoring cars, especially in rural areas. This paper addresses the challenge of HPV speed, limited by their low input power and non-optimal distribution of the resistive forces.
Technical Paper

Roadnoise Reduction through Component-TPA with Test and Simulation convergence using Blocked Force

2024-06-12
2024-01-2952
While conventional methods like classical Transfer Path Analysis (TPA), Multiple Coherence Analysis (MCA), Operational Deflection Shape (ODS), and Modal Analysis have been widely used for road noise reduction, component-TPA from Model Based System Engineering (MBSE) is gaining attention for its ability to efficiently develop complex mobility systems. In this research, we propose a method to achieve road noise targets in the early stage of vehicle development using component-level TPA based on the blocked force method. An important point is to ensure convergence of measured test results (e.g. sound pressure at driver ear) and simulation results from component TPA. To conduct component-TPA, it is essential to have an independent tire model consisting of tire blocked force and tire Frequency Response Function (FRF), as well as full vehicle FRF and vehicle hub FRF.
Technical Paper

A Low-Cost System for Road Induced Tire Cavity Noise Control (RTNC)

2024-06-12
2024-01-2961
The transition from ICE to electric power trains in new vehicles along with the application of advanced active and passive noise reduction solutions has intensified the perception of noise sources not directly linked to the propulsion system. This includes road noise as amplified by the tire cavity resonance. This resonance mainly depends on tire geometry, air temperature inside the tire and vehicle speed and is increasingly audible for larger wheels and heavier vehicles, as they are typical for current electrical SUV designs. Active technologies can be applied to significantly reduce narrow band tire cavity noise with low costs and minimal weight increase. Like ANC systems for ICE powertrains, they make use of the audio system in the vehicle. In this paper, a novel low-cost system for road induced tire cavity noise control (RTNC) is presented that reduces the tire cavity resonance noise inside a car cabin.
Technical Paper

Vehicle Yaw Stability Model Predictive Control Strategy for Dynamic and Multi-Objective Requirements

2024-04-09
2024-01-2324
Vehicle yaw stability control (YSC) can actively adjust the working state of the chassis actuator to generate a certain additional yaw moment for the vehicle, which effectively helps the vehicle maintain good driving quality under strong transient conditions such as high-speed turning and continuous lane change. However, the traditional YSC pursues too much driving stability after activation, ignoring the difference of multi-objective requirements of yaw maneuverability, actuator energy consumption and other requirements in different vehicle stability states, resulting in the decline of vehicle driving quality. Therefore, a vehicle yaw stability model predictive control strategy for dynamic and multi-objective requirements is proposed in this paper. Firstly, the unstable characteristics of vehicle motion are analyzed, and the nonlinear two-degree-of-freedom vehicle dynamics models are established respectively.
Technical Paper

Evaluation of Semi-Active Vehicle Suspension System Performance Incorporating Magnetorheological Damper Using Optimized Feedback Controller Based on State-Derivative

2024-04-09
2024-01-2288
The purpose of this paper is to investigate the efficiency of a quarter car semi-active suspension system with the state-derivative feedback controller using the Bouc-Wen model for magneto-rheological fluids. The magnetorheological (MR) dampers are classified as adaptive devices because of their characteristics can be easily modified by applying a controlled voltage signal. Semi-active suspension with MR dampers combines the benefits of active and passive suspension systems. The dynamic system captures the basic performance of the suspension, including seat travel distance, body acceleration, passenger acceleration, suspension travel distance, dynamic tire deflection and damping force. With minimal reliance on the use of sensors, the investigation aims to improve ride comfort and vehicle stability. In this study, the state derivative feedback controller and Genetic algorithm (GA) is utilized to improve the performance of semi-active suspension system.
Technical Paper

Analysis and Design of Suspension State Observer for Wheel Load Estimation

2024-04-09
2024-01-2285
Tire forces and moments play an important role in vehicle dynamics and safety. X-by-wire chassis components including active suspension, electronic powered steering, by-wire braking, etc can take the tire forces as inputs to improve vehicle’s dynamic performance. In order to measure the accurate dynamic wheel load, most of the researches focused on the kinematic parameters such as body longitudinal and lateral acceleration, load transfer and etc. In this paper, the authors focus on the suspension system, avoiding the dependence on accurate mass and aerodynamics model of the whole vehicle. The geometry of the suspension is equated by the spatial parallel mechanism model (RSSR model), which improves the calculation speed while ensuring the accuracy. A suspension force observer is created, which contains parameters including spring damper compression length, push rod force, knuckle accelerations, etc., combing the kinematic and dynamic characteristic of the vehicle.
Technical Paper

Road Recognition Technology Based on Intelligent Tire System Equipped with Three-Axis Accelerometer

2024-04-09
2024-01-2295
Under complex and extreme operating conditions, the road adhesion coefficient emerges as a critical state parameter for tire force analysis and vehicle dynamics control. In contrast to model-based estimation methods, intelligent tire technology enables the real-time feedback of tire-road interaction information to the vehicle control system. This paper proposes an approach that integrates intelligent tire systems with machine learning to acquire precise road adhesion coefficients for vehicles. Firstly, taking into account the driving conditions, sensor selection is conducted to develop an intelligent tire hardware acquisition system based on MEMS (Micro-Electro-Mechanical Systems) three-axis acceleration sensors, utilizing a simplified hardware structure and wireless transmission mode. Secondly, through the collection of real vehicle experiment data on different road surfaces, a dataset is gathered for machine learning training.
Technical Paper

A Dynamic Model for the Rolling Resistance Considering Thermal States and Conditions

2024-04-09
2024-01-2296
Planning for charging in transport missions is vital when commercial long-haul vehicles are to be electrified. In this planning, accurate range prediction is essential so the trucks reach their destinations as planned. The rolling resistance significantly influences truck energy consumption, often considered a simple constant or a function of vehicle speed only. This is, however, a gross simplification, especially as the tire temperature has a significant impact. At 80 km/h, a cold tire can have three times higher rolling resistance than a warm tire. A temperature-dependent rolling resistance model is proposed. The model is based on thermal networks for the temperature at four places around the tire. The model is tuned and validated using rolling resistance, tire shoulder, and tire apex temperature measurements with a truck in a climate wind tunnel with ambient temperatures ranging from -30 to 25 °C at an 80 km/h constant speed.
Technical Paper

A Numerical Analysis of Terrain and Vehicle Characteristics in Off-Road Conditions through Semi-Empirical Tire Contact Modelling

2024-04-09
2024-01-2297
In the last decades, the locomotion of wheeled and tracked vehicles on soft soils has been widely investigated due to the large interest in planetary, agricultural, and military applications. The development of a tire-soft soil contact model which accurately represents the micro and macro-scale interactions plays a crucial role for the performance assessment in off-road conditions since vehicle traction and handling are strongly influenced by the soil characteristics. In this framework, the analysis of realistic operative conditions turns out to be a challenging research target. In this research work, a semi-empirical model describing the interaction between a tire and homogeneous and fine-grained soils is developed in Matlab/Simulink. The stress distribution and the resulting forces at the contact patch are based on well-known terramechanics theories, such as pressure-sinkage Bekker’s approach and Mohr-Coulomb’s failure criterion.
Technical Paper

Tire Force Estimation Using Intelligent Tire System Detecting Carcass Deformation

2024-04-09
2024-01-2293
In this paper, an intelligent tire system is designed to estimate tire force by detecting the tire carcass deformation. The intelligent tire system includes a set of marker points on the inner liner of the tire to locate the position of tire carcass and a camera mounted on the rim to capture the position of these points under different driving conditions. An image recognition program is used to identify the coordinates of the marker points in order to determine the deformation of the tire carcass. According to the tire carcass stiffness test and the general tire carcass deformation theory, an approximate linear relationship between tire force and carcass deformation in all directions was obtained. The vertical force of the tire is determined by the distance between adjacent marker points. The longitudinal force and lateral force of the tire are estimated by measuring the longitudinal and lateral displacements of the marker points.
Technical Paper

A Path Tracking Method for an Unmanned Bicycle Based on the Body-Fixed Coordinate Frame

2024-04-09
2024-01-2303
The present study introduces a novel approach for achieving path tracking of an unmanned bicycle in its local body-fixed coordinate frame. A bicycle is generally recognized as a multibody system consisting of four distinct rigid bodies, namely the front wheel, the front fork, the body frame, and the rear wheel. In contrast to most previous studies, the relationship between a tire and the road is now considered in terms of tire forces rather than nonholonomic constraints. The body frame has six degrees of freedom, while the rear wheel and front fork each have one degree of freedom relative to the body frame. The front wheel exhibits a single degree of freedom relative to the front fork. A bicycle has a total of nine degrees of freedom.
Technical Paper

Modeling and Validation of the Tire Friction on Wet Road

2024-04-09
2024-01-2307
In order to study the tire friction characteristics under wet skid surface, the “pseudo” hydrodynamic pressure bearing effect is used to be equivalent to the hydrodynamics of water film, and an advanced Lugre tire hydroplaning dynamic model is developed by combining the arbitrary pressure distribution function. The water hydroplaning dynamic tests were carried out for 285/70R19.5 tire under wet of different water film thickness and dry conditions, and the parameters of the advanced Lugre tire dynamic model were identified. The results show that the tire water-skiing model proposed in this paper can effectively simulate the friction characteristics of tires under different water film thicknesses. Under dry conditions, 0.5mm water film and 1mm water film road conditions, the relative errors of the maximum tire friction coefficient between the tested and advanced Lugre tire model are 1.11%, 0.12% and 0.16%, respectively.
Technical Paper

A Novel Torque Distribution Approach of Four-Wheel Independent-Drive Electric Vehicles for Improving Handling and Energy Efficiency

2024-04-09
2024-01-2315
This paper presents a torque distribution strategy for four-wheel independent drive electric vehicles (4WIDEVs) to achieve both handling stability and energy efficiency. The strategy is based on the dynamic adjustment of two optimization objectives. Firstly, a 2DOF vehicle model is employed to define the stability control objective for Direct Yaw moment Control (DYC). The upper-layer controller, designed using Linear Quadratic Regulator (LQR), is responsible for tracking the target yaw rate and target sideslip angle. Secondly, the lower-layer torque distribution strategy is established by optimizing the tire load rate and motor energy consumption for dynamic adjustment. To regulate the weights of the optimization targets, stability and energy efficiency allocation coefficient is introduced. Simulation results of double lane change and split μ road conditions are used to demonstrate the effectiveness of the proposed DYC controller.
Technical Paper

An advanced tire modeling methodology considering road roughness for chassis control system development

2024-04-09
2024-01-2317
As the automotive industry accelerates its virtual engineering capabilities, there is a growing requirement for increased accuracy across a broad range of vehicle simulations. Regarding control system development, utilizing vehicle simulations to conduct ‘pre-tuning’ activities can significantly reduce time and costs. However, achieving an accurate prediction of, e.g., stopping distance, requires accurate tire modeling. The Magic Formula tire model is often used to effectively model the tire response within vehicle dynamics simulations. However, such models often: i) represent the tire driving on sandpaper; and ii) do not accurately capture the transient response over a wide slip range. In this paper, a novel methodology is developed using the MF-Tyre/MF-Swift tire model to enhance the accuracy of ABS braking simulations.
Technical Paper

Study on Aircraft Wing Collision Avoidance through Vision-Based Trajectory Prediction

2024-04-09
2024-01-2310
When the aircraft towing operations are carried out in narrow areas such as the hangars or parking aprons, it has a high safety risk for aircraft that the wingtips may collide with the surrounding aircraft or the airport facility. A real-time trajectory prediction method for the towbarless aircraft taxiing system (TLATS) is proposed to evaluate the collision risk based on image recognition. The Yolov7 module is utilized to detect objects and extract the corresponding features. By obtaining information about the configuration of the airplane wing and obstacles in a narrow region, a Long Short-Term Memory (LSTM) encoder-decoder model is utilized to predict future motion trends. In addition, a video dataset containing the motions of various airplane wings in real traction scenarios is constructed for training and testing.
Technical Paper

Optimal PWM Schemes in Wound Rotor Synchronous Machines and IPM Synchronous Machines for Maximum System Efficiency: A Comparative Study

2024-04-09
2024-01-2204
Wound rotor synchronous machines (WRSM) without rare-earth magnets are becoming more popular for traction applications, but their potential in drive performance has not yet been fully explored. This paper presents a Pulse Width Modulation (PWM) scheme optimization procedure to minimize motor and inverter losses. It leverages different PWM schemes with different PWM switching strategies and switching frequencies. First, a generic PWM-induced motor loss calculation tool developed by BorgWarner is introduced. This tool iteratively calculates motor losses with PWM inputs across the entire operating map, significantly improving motor loss prediction accuracy. The inverter losses are then calculated analytically using motor and wide-bandgap (WBG) switching device characteristics. By quantifying these various scenarios, the optimal PWM scheme for achieving the best system efficiency across the entire operating map is obtained.
Technical Paper

Fully Retractable Easy Access Spare Wheel Carrier Mechanism for Commercial Vehicles

2024-04-09
2024-01-2225
The new idea discussed in this paper pertains to the carrier mechanism for spare wheels in heavy commercial vehicles. Typically, these vehicles are equipped with a spare wheel carrier featuring a rope mechanism for loading and unloading the spare wheel. The conventional placement of this system is on the side of the frame/chassis or within the limits of the side member. However, the tire-changing process in this system is often arduous, time-consuming, and requires significant effort. The proposed invention addresses these challenges by repositioning the spare wheel to a vertical orientation, facilitating easier access to its bolts and simplifying the removal process from the mountings. Furthermore, the innovation incorporates a three-way actuation system (Air Actuated, Electric motor-driven, or Hydraulic cylinder actuated mechanisms), thereby reducing the need for manual effort and enhancing driver comfort.
Technical Paper

Development of Robust Traction Power Inverter Residing in Integrated Power Electronics for Ultium Electric Vehicles

2024-04-09
2024-01-2211
General Motors (GM) is working towards a future world of zero crashes, zero emissions and zero congestion. It’s “Ultium” platform has revolutionized electric vehicle drive units to provide versatile yet thrilling driving experience to the customers. Three variants of traction power inverter modules (TPIMs) including a dual channel inverter configuration are designed in collaboration with LG Magna e-Powertrain (LGM). These TPIMs are integrated with other power electronics components inside Integrated power electronics (IPE) to eliminate redundant high voltage connections and increase power density. The developed power module from LGM has used state-of-the art sintering technology and double-sided cooled structure to achieve industry leading performance and reliability. All the components are engineered with high level of integration skills to utilize across TPIM variants.
Technical Paper

Data-Driven Estimation of Coastdown Road Load

2024-04-09
2024-01-2276
Emissions and fuel economy certification testing for vehicles is carried out on a chassis dynamometer using standard test procedures. The vehicle coastdown method (SAE J2263) used to experimentally measure the road load of a vehicle for certification testing is a time-consuming procedure considering the high number of distinct variants of a vehicle family produced by an automaker today. Moreover, test-to-test repeatability is compromised by environmental conditions: wind, pressure, temperature, track surface condition, etc., while vehicle shape, driveline type, transmission type, etc. are some factors that lead to vehicle-to-vehicle variation. Controlled lab tests are employed to determine individual road load components: tire rolling resistance (SAE J2452), aerodynamic drag (wind tunnels), and driveline parasitic loss (dynamometer in a driveline friction measurement lab). These individual components are added to obtain a road load model to be applied on a chassis dynamometer.
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