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Technical Paper

Software-supported Processes for Aerodynamic Homologation of Vehicles

2024-07-02
2024-01-3004
Homologation is an important process in vehicle development and aerodynamics a main data contributor. The process is heavily interconnected: Production planning defines the available assemblies. Construction defines their parts and features. Sales defines the assemblies offered in different markets, where Legislation defines the rules applicable to homologation. Control engineers define the behavior of active, aerodynamically relevant components. Wind tunnels are the main test tool for the homologation, accompanied by surface-area measurement systems. Mechanics support these test operations. The prototype management provides test vehicles, while parts come from various production and prototyping sources and are stored and commissioned by logistics. Several phases of this complex process share the same context: Production timelines for assemblies and parts for each chassis-engine package define which drag coefficients or drag coefficient contributions shall be determined.
Technical Paper

Fuel Cell Fault Simulation and Detection for On Board Diagnostics using Real-Time Digital Twins

2024-06-12
2024-37-0014
The modern automotive industry is facing challenges of ever-increasing complexity in the electrified powertrain era. On-board diagnostic (OBD) systems must be thoroughly validated and calibrated through many iterations to function effectively and meet the regulation standards. Their development and design process are more complex when prototype hardware is not available and therefore virtual testing is a prominent solution, including Software-in-the-loop (SiL) and Hardware-in-the-loop (HIL) simulations. Virtual prototype testing relying on real-time simulation models is necessary to design and test new era’s OBD systems quickly and in scale. The new fuel cell powertrain involves new and preciously unexplored fail modes. To make the system robust, simulations are required to be carried out to identify different fails.
Technical Paper

A Study on RANC Technique for Server-based Control Filter Optimization

2024-06-12
2024-01-2960
Broadband active noise control algorithms require high-performance so multi-channel control to ensure high performance, which results in very high computational power and expensive DSP. When the control filter update part need a huge computational power of the algorithm is separated and calculated by the server, it is possible to reduce cost by using a low-cost DSP in a local vehicle, and a performance improvement algorithm requiring a high computational power can be applied to the server. In order to achieve the above goal, this study analyzed the maximum delay time when communication speed is low and studied response measures to ensure data integrity at the receiving location considering situations where communication speed delay and data errors occur.
Technical Paper

Artificial Neural Network for Airborne Noise Prediction of a Diesel Engine

2024-06-12
2024-01-2929
The engine acoustic character has always represented the product DNA, owing to its strong correlation with in-cylinder pressure gradient, components design and perceived quality. Best practice for engine acoustic characterization requires the employment of a hemi-anechoic chamber, a significant number of sensors and special acoustic insulation for engine ancillaries and transmission. This process is highly demanding in terms of cost and time due to multiple engine working points to be tested and consequent data post-processing. Since Neural Networks potentially predicting capabilities are apparently un-exploited in this research field, the following paper provides a tool able to acoustically estimate engine performance, processing system inputs (e.g. Injected Fuel, Rail Pressure) thanks to the employment of Multi Layer Perceptron (MLP, a feed forward Network working in stationary points).
Technical Paper

Development of an Autonomous Blimp (Airship) for Indoor Navigation

2024-06-01
2024-26-0436
Uncrewed Aerial vehicles are useful for a multitude of applications in today’s age, covering a wide variety of fields such as defense, environmental science, meteorology, emergency responders, search and rescue operations, entertainment robotics, etc. Different types of aircrafts such as fixed wing UAVs, rotor wing UAVs are used for the mentioned applications depending upon the application requirements. One such category of UAVs is the lighter-than-air aircrafts, that provide their own set of advantages over the other types of UAVs. Blimps are among the participants of the lighter-than-air category that are expected to offer advantages such as higher endurance and range, and safer and more comfortable Human-machine-Interaction, etc. as compared to fixed wing and rotor wing UAVs due to their design. A ROS (Robot Operating System) based control system was developed for controlling the blimp.
Technical Paper

Design and Development of Terminal Velocity Measurement System for Descending Modules

2024-06-01
2024-26-0438
Gaganyaan programme is India's prestigious human space exploration endeavour. During the re-entry of the spacecraft, achieving the minimum terminal velocity is paramount to ensure the crew's safety upon landing. Therefore, acquiring accurate in-flight velocity data is essential for comprehensively understanding the landing dynamics and facilitating post-flight data analysis and validation. Moreover, terminal velocity plays a pivotal role in the qualification of parachute systems during platform-drop tests where the objective is to minimize the terminal velocity for safe impact. Terminal velocity also serves as a critical design parameter for the crew seat attenuation system. In addition to terminal velocity, it is equally necessary to characterize the horizontal velocities acting on the decelerating body due to various factors such as parachute sway and wind drift. This data also plays a central role in refining our systems for future enhancements.
Technical Paper

Vehicle Dynamics Model for Simulation Use with Autoware.AI on ROS

2024-04-09
2024-01-1970
This research focused on developing a methodology for a vehicle dynamics model of a passenger vehicle outfitted with an aftermarket Automated Driving System software package using only literature and track based results. This package consisted of Autoware.AI (Autoware ®) operating on Robot Operating System 1 (ROS™) with C++ and Python ®. Initial focus was understanding the basics of ROS and how to implement test scenarios in Python to characterize the control systems and dynamics of the vehicle. As understanding of the system continued to develop, test scenarios were adapted to better fit system characterization goals with identification of system configuration limits. Trends from on-track testing were identified and paired with first-order linear systems to simulate physical vehicle responses to given command inputs. Sub-models were developed and simulated in MATLAB ® with command inputs from on-track testing.
Technical Paper

Enhancing Lateral Stability in Adaptive Cruise Control: A Takagi-Sugeno Fuzzy Model-Based Strategy

2024-04-09
2024-01-1962
Adaptive cruise control is one of the key technologies in advanced driver assistance systems. However, improving the performance of autonomous driving systems requires addressing various challenges, such as maintaining the dynamic stability of the vehicle during the cruise process, accurately controlling the distance between the ego vehicle and the preceding vehicle, resisting the effects of nonlinear changes in longitudinal speed on system performance. To overcome these challenges, an adaptive cruise control strategy based on the Takagi-Sugeno fuzzy model with a focus on ensuring vehicle lateral stability is proposed. Firstly, a collaborative control model of adaptive cruise and lateral stability is established with desired acceleration and additional yaw moment as control inputs. Then, considering the effect of the nonlinear change of the longitudinal speed on the performance of the vehicle system.
Technical Paper

Vehicle Yaw Stability Model Predictive Control Strategy for Dynamic and Multi-Objective Requirements

2024-04-09
2024-01-2324
Vehicle yaw stability control (YSC) can actively adjust the working state of the chassis actuator to generate a certain additional yaw moment for the vehicle, which effectively helps the vehicle maintain good driving quality under strong transient conditions such as high-speed turning and continuous lane change. However, the traditional YSC pursues too much driving stability after activation, ignoring the difference of multi-objective requirements of yaw maneuverability, actuator energy consumption and other requirements in different vehicle stability states, resulting in the decline of vehicle driving quality. Therefore, a vehicle yaw stability model predictive control strategy for dynamic and multi-objective requirements is proposed in this paper. Firstly, the unstable characteristics of vehicle motion are analyzed, and the nonlinear two-degree-of-freedom vehicle dynamics models are established respectively.
Technical Paper

An Improved AEB Control System Based on Risk Factors with Consideration of Vehicle Stability

2024-04-09
2024-01-2331
Intelligent vehicle-to-everything connectivity is an important development trend in the automotive industry. Among various active safety systems, Autonomous Emergency Braking (AEB) has garnered widespread attention due to its outstanding performance in reducing traffic accidents. AEB effectively avoids or mitigates vehicle collisions through automatic braking, making it a crucial technology in autonomous driving. However, the majority of current AEB safety models exhibit limitations in braking modes and fail to fully consider the overall vehicle stability during braking. To address these issues, this paper proposes an improved AEB control system based on a risk factor (AERF). The upper-level controller introduces the risk factor (RF) and proposes a multi-stage warning/braking control strategy based on preceding vehicle dynamic characteristics, while also calculating the desired acceleration.
Technical Paper

Evaluation of Semi-Active Vehicle Suspension System Performance Incorporating Magnetorheological Damper Using Optimized Feedback Controller Based on State-Derivative

2024-04-09
2024-01-2288
The purpose of this paper is to investigate the efficiency of a quarter car semi-active suspension system with the state-derivative feedback controller using the Bouc-Wen model for magneto-rheological fluids. The magnetorheological (MR) dampers are classified as adaptive devices because of their characteristics can be easily modified by applying a controlled voltage signal. Semi-active suspension with MR dampers combines the benefits of active and passive suspension systems. The dynamic system captures the basic performance of the suspension, including seat travel distance, body acceleration, passenger acceleration, suspension travel distance, dynamic tire deflection and damping force. With minimal reliance on the use of sensors, the investigation aims to improve ride comfort and vehicle stability. In this study, the state derivative feedback controller and Genetic algorithm (GA) is utilized to improve the performance of semi-active suspension system.
Technical Paper

Vibration Control of MR-Damped Half Truck Suspension System Using Proportional Integral Derivative Controller Tuned by Ant Colony Optimization

2024-04-09
2024-01-2289
Proportional integral derivative (PID) control technique is a famous and cost-effective control strategy, in real implementation, applied in various engineering applications. Also, the ant colony optimization (ACO) algorithm is extensively applied in various industrial problems. This paper addresses the usage of the ACO algorithm to tune the PID controller gains for a semi-active heavy vehicle suspension system integrated with cabin and seat. The magnetorheological (MR) damper is used in main suspension as a semi-active device to enhance the ride comfort and vehicle stability. The proposed semi-active suspension consists of a system controller that calculate the desired damping force using a PID controller tuned using ACO, and a continuous state damper controller that predict the input voltage that is required to track the desired damping force.
Technical Paper

Road Recognition Technology Based on Intelligent Tire System Equipped with Three-Axis Accelerometer

2024-04-09
2024-01-2295
Under complex and extreme operating conditions, the road adhesion coefficient emerges as a critical state parameter for tire force analysis and vehicle dynamics control. In contrast to model-based estimation methods, intelligent tire technology enables the real-time feedback of tire-road interaction information to the vehicle control system. This paper proposes an approach that integrates intelligent tire systems with machine learning to acquire precise road adhesion coefficients for vehicles. Firstly, taking into account the driving conditions, sensor selection is conducted to develop an intelligent tire hardware acquisition system based on MEMS (Micro-Electro-Mechanical Systems) three-axis acceleration sensors, utilizing a simplified hardware structure and wireless transmission mode. Secondly, through the collection of real vehicle experiment data on different road surfaces, a dataset is gathered for machine learning training.
Technical Paper

Research on the Control Strategy of Electric Vehicle Active Suspension Based on Fuzzy Theory

2024-04-09
2024-01-2290
The performance of suspension system has a direct impact on the riding comfort and smoothness. For the traditional suspension can not effectively alleviate the impact of road surface and the poor anti-vibration performance, The dynamics model of vehicle suspension system is established, and the control model of vehicle four-degree-of-freedom active suspension is designed with fuzzy control strategy. On this basis, a comprehensive simulation model of the control model of vehicle active suspension coupled with road excitation is established. and the ride comfort of vehicles under different types of suspension are tested through Simulink. The simulation results show that compared with the passive suspension, the reduction of vehicle acceleration and dynamic deformation of the active suspension controlled by fuzzy PID can reach 33.76% and 22.45%. and the reduction of pitch Angle speed and dynamic load of the active suspension controlled by fuzzy PID can reach 16.18% and 10.72%.
Technical Paper

A Path Tracking Method for an Unmanned Bicycle Based on the Body-Fixed Coordinate Frame

2024-04-09
2024-01-2303
The present study introduces a novel approach for achieving path tracking of an unmanned bicycle in its local body-fixed coordinate frame. A bicycle is generally recognized as a multibody system consisting of four distinct rigid bodies, namely the front wheel, the front fork, the body frame, and the rear wheel. In contrast to most previous studies, the relationship between a tire and the road is now considered in terms of tire forces rather than nonholonomic constraints. The body frame has six degrees of freedom, while the rear wheel and front fork each have one degree of freedom relative to the body frame. The front wheel exhibits a single degree of freedom relative to the front fork. A bicycle has a total of nine degrees of freedom.
Technical Paper

A Novel Torque Distribution Approach of Four-Wheel Independent-Drive Electric Vehicles for Improving Handling and Energy Efficiency

2024-04-09
2024-01-2315
This paper presents a torque distribution strategy for four-wheel independent drive electric vehicles (4WIDEVs) to achieve both handling stability and energy efficiency. The strategy is based on the dynamic adjustment of two optimization objectives. Firstly, a 2DOF vehicle model is employed to define the stability control objective for Direct Yaw moment Control (DYC). The upper-layer controller, designed using Linear Quadratic Regulator (LQR), is responsible for tracking the target yaw rate and target sideslip angle. Secondly, the lower-layer torque distribution strategy is established by optimizing the tire load rate and motor energy consumption for dynamic adjustment. To regulate the weights of the optimization targets, stability and energy efficiency allocation coefficient is introduced. Simulation results of double lane change and split μ road conditions are used to demonstrate the effectiveness of the proposed DYC controller.
Technical Paper

An advanced tire modeling methodology considering road roughness for chassis control system development

2024-04-09
2024-01-2317
As the automotive industry accelerates its virtual engineering capabilities, there is a growing requirement for increased accuracy across a broad range of vehicle simulations. Regarding control system development, utilizing vehicle simulations to conduct ‘pre-tuning’ activities can significantly reduce time and costs. However, achieving an accurate prediction of, e.g., stopping distance, requires accurate tire modeling. The Magic Formula tire model is often used to effectively model the tire response within vehicle dynamics simulations. However, such models often: i) represent the tire driving on sandpaper; and ii) do not accurately capture the transient response over a wide slip range. In this paper, a novel methodology is developed using the MF-Tyre/MF-Swift tire model to enhance the accuracy of ABS braking simulations.
Technical Paper

Influence of Working Conditions and Operating Parameters on the Energy Consumption of a Full-Electric Bus. Experimental Assessment

2024-04-09
2024-01-2174
Given the growing interest in improving the efficiency of the bus fleet in public transportation systems, this paper presents an analysis of the energy consumption of a battery electric bus. During the experimental campaign, a battery electric bus was loaded using sand payloads to simulate the passenger load on board and followed another bus during regular service. Data related to the energy consumed by various bus utilities were published on the vehicle’s CAN network using the FMS standard and sampled at a frequency of 1 Hz. The collected experimental data were initially analyzed on a daily basis and then on a per-route basis. The results reveal the breakdown of energy consumption among various utilities over the course of each day of the experiment, highlighting those responsible for the highest energy consumption.
Technical Paper

Differential Flatness-Based Control of Switched Reluctance Motors

2024-04-09
2024-01-2210
This paper presents a Differential Flatness-Based Control (FBC) approach for the current control of Switched Reluctance Machines (SRMs), a potential candidate for the automotive industry. The main challenges in SRM control methods stem from motor nonlinearity. In electrical drives, FBC has been applied in doubly-fed induction generators, permanent magnet motors, and magnet-assisted synchronous reluctance motors. Among the few papers that have used FBC for SRM, this research distinguishes itself by addressing current control and considering both current and flux-linkage separately as a flat output, an approach not found in previous literature. The performance of the proposed controls is assessed in a three-phase 12/8 SRM against the conventional hysteresis current controller (HCC) and PI controller. Additionally, it is integrated into a torque-sharing function based on a maximum torque per ampere control strategy.
Technical Paper

Torque Ripple Cancellation to Reduce Electric Motor Noise for Electric Vehicles

2024-04-09
2024-01-2215
Electric motor whine is a major NVH source for electric vehicles. Traditional mitigation methods focus on e-motor hardware optimization, which requires long development cycles and may not be easily modified when the hardware is built. This paper presents a control- and software-based strategy to reduce the most dominant motor order of an IPM motor for General Motors’ Ultium electric propulsion system, using the patented active Torque Ripple Cancellation (TRC) technology with harmonic current injection. TRC improves motor NVH directly at the source level by targeting the torque ripple excitations, which are caused by the electromagnetic harmonic forces due to current ripples. Such field forces are actively compensated by superposition of a phase-shifted force of the same spatial order by using of appropriate current.
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