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Standard

Electric Vehicle Power Transfer System Using Conductive Automated Connection Devices

2024-04-23
WIP
J3105
This document covers the general physical, electrical, functional, testing, and performance requirements for conductive power transfer, primarily for vehicles using a conductive ACD connection capable of transferring DC power. It defines conductive power transfer methods, including the infrastructure electrical contact interface, the vehicle connection interface, the electrical characteristics of the DC supply, and the communication system. It also covers the functional and dimensional requirements for the vehicle connection interface and supply equipment interface. New editions of the documents shall be backwards compatible with the older editions. There are also sub-documents which are identified by a SAE J3105/1, SAE J3105/2, and SAE J3105/3. These will be specific requirements for a specific interface defined in the sub-document.
Standard

Liquid Leak Tightness Evaluation Methodology for EV Battery Packs Informational Report

2024-04-23
CURRENT
J3277_202404
This technical information report (IR) presents a methodology to evaluate battery pack liquid leak tightness attributes to be used in a production line to satisfy the functional requirement for IPX7, water ingress requirement, and no sustainable coolant leakage for coolant circuits. The Equivalent Channel Method is used as a suggested production leak tightness requirement for a given battery pack design that will correlate and assure that the battery pack meets or exceeds its functional requirement. Obtaining the specific geometry of the Equivalent Channel (EC) for a given battery pack is done analytically and empirically in consideration of the product design limitations. This document is a precursor to J3277-1, which will present the practices to qualify that product leak tightness is equal or better than the maximum allowed EC for that product using applicable and commercially available leak test technologies.
Standard

High Flow Liquid Hydrogen Fueling Couplings for Aerospace and Heavy Transport Applications

2024-04-15
WIP
AIR8999
The SAE AE-5CH Taskgroup has determined that high flow liquid hydrogen fueling couplings need to be developed in order to fast fill aircraft at the airport. Though the flow rates from a current liquid hydrogen bayonet connect may reach the lower bound flow rates of regional aircraft, there are some shortcomings to this connector for aerospace. For this reason a new specification for flow rates for regional to narrowbody (and potentially later widebody) are to be developed in this documenet. Harmonization for lower flow rates (such as up to 20kg/minute) are planned to be harmonized with ground vehicle fueling such as with ISO 13984. Within this document,coupling descriptions including Flow rates from 84 to 200 kg/minute will be evaluated (and potentially higher), and requirements and testing and safety targets will be specified.
Standard

Battery Electric Vehicle Energy Consumption and Range Test Procedure

2024-03-26
WIP
J1634
This SAE Recommended Practice establishes uniform procedures for testing battery electric vehicles (BEVs) which are capable of being operated on public and private roads. The procedure applies only to vehicles using batteries as their sole source of power. It is the intent of this document to provide standard tests which will allow for the determination of energy consumption and range for light-duty vehicles (LDVs) based on the federal emission test procedure (FTP) using the urban dynamometer driving schedule (UDDS) and the highway fuel economy driving schedule (HFEDS) and provide a flexible testing methodology that is capable of accommodating additional test cycles as needed. Additionally, this SAE Recommended Practice provides five-cycle testing guidelines for vehicles performing supplementary testing on the US06, SC03, and cold FTP procedure. Realistic alternatives should be allowed for new technology.
Standard

Contiguous Aircraft/System Development Process Example

2024-03-12
CURRENT
AIR6110A
This AIR provides a detailed example of the aircraft and systems development for a function of a hypothetical S18 aircraft. In order to present a clear picture, an aircraft function was broken down into a single system. A function was chosen which had sufficient complexity to allow use of all the methodologies, yet was simple enough to present a clear picture of the flow through the process. This function/system was analyzed using the methods and tools described in ARP4754A/ED-79A. The aircraft level function is “Decelerate Aircraft On Ground” and the system is the braking system. The interaction of the braking system functions with the aircraft are identified with the relative importance based on implied aircraft interactions and system availabilities at the aircraft level. This example does not include validation and verification of the aircraft level hazards and interactions with the braking system.
Standard

Motor Vehicle Brake Fluid

2024-03-12
CURRENT
J1703_202403
This SAE Standard covers motor vehicle brake fluids of the nonpetroleum type, based upon glycols, glycol ethers, and appropriate inhibitors, for use in the braking system of any motor vehicle such as a passenger car, truck, bus, or trailer. These fluids are not intended for use under arctic conditions. These fluids are designed for use in braking systems fitted with rubber cups and seals made from styrene-butadiene rubber (SBR), or a terpolymer of ethylene, propylene, and a diene (EPDM).
Standard

Standard Four-Letter Coding as an Identification Method for Alternative Fuel Vehicles

2024-03-01
CURRENT
J3108/1_202403
SAE J3108 RP provides fuel and hazard guidance for first and second responders of incidents associated with alternative fueled vehicles. The intent of this SAE J3108-1 RP is to remain with the limited number of seven intuitive and colored letters contained in each of the first two letter positions (72=49). However, the use of four letters plus nine digits (to not use either 0 or o) permits up to 1185921 unique identifiers (334) for future expansion. The RP is not intended to replace the standards for SAE J2990 format emergency response guide (ERG) created by automotive manufacturers for use at the scene of an emergency. Automotive OEMs are encouraged to reference this RP for industry design guidance when creating vehicle requirements and ERGs. This coding should be consistent with other vehicle badging with the goal of providing additional clarity.
Standard

Plug-In Electrical Vehicle Charge Rate Reporting and Test Procedures

2024-02-28
WIP
J2953/4
This document facilitates clear and consistent comparisons of realistic charging capabilities of passenger vehicles via commercially available EVSE. Common test procedures and metrics are established for both vehicles and EVSE operating without limitations in nominal conditions. This document does not attempt to address performance variations of EV-EVSE interactions outside of nominal conditions such as extreme temperatures, variable SOCs, and so on.
Standard

High-Flow Prescriptive Fueling Protocols for Gaseous Hydrogen Powered Medium and Heavy-Duty Vehicles

2024-02-23
CURRENT
J2601/5_202402
This TIR establishes high-flow fueling protocols, including their process limits for fueling of compressed gaseous hydrogen vehicles at peak flow rates from 60 to 300 g/s with compressed hydrogen storage system (CHSS) volume capacities between 248.6 and 7500 L which have been qualified to UN GTR #13. This document is initially being published as a TIR due to limited field testing of the fueling protocols. Once the fueling protocols have been field tested, the SAE Fuel Cell Standards Committee Interface Task Force intends to publish a revision to this document as an SAE Standard.
Standard

Internal Combustion Engines - Piston Ring-Grooves

2024-02-16
CURRENT
J2275_202402
There is no ISO standard equivalent to this SAE Standard. This SAE Standard identifies and defines the most commonly used terms for piston ring-groove characteristics, specifies dimensioning for groove widths, and demonstrates the methodology for calculation of piston groove root diameter. The requirements of this document apply to pistons and rings of reciprocating internal combustion engines and compressors working under analogous conditions, up to and including 200 mm diameter and 4.5 mm width for compression rings and 8.0 mm width for oil rings. The specifications in this document assume that components are measured at an ambient temperature of 20 °C (68 °F). Tolerances specified in this document represent practical functional limits and do not imply process capabilities.
Standard

Hydraulic Hose Pin Hole Sleeve Testing Information Towards Development of a Test Method

2024-02-09
WIP
J3314
This SAE Technical Report documents efforts toward developing a Test Method for the evaluation of hose protection sleeves used in hydraulic fluid power applications. These sleeves are intended for general application and hydraulic systems on industrial equipment and commercial products. These sleeves shall be capable of providing protection to pin hole failures in hydraulic systems operating to working pressures specified by the manufacturer. Hose assembly burst containment is not in the scope of this document.
Standard

Recommended Practice for Measuring Fuel Consumption and Range of Fuel Cell and Hybrid Fuel Cell Vehicles Fueled by Compressed Gaseous Hydrogen

2024-02-06
CURRENT
J2572_202402
This SAE Recommended Practice establishes uniform procedures for testing fuel cell and hybrid fuel cell electric vehicles, excluding low speed vehicles, designed primarily for operation on the public streets, roads and highways. The procedure addresses those vehicles under test using compressed hydrogen gas supplied by an off-board source or stored and supplied as a compressed gas onboard. This practice provides standard tests that will allow for determination of fuel consumption and range based on the US Federal Emission Test Procedures, using the Urban Dynamometer Driving Schedule (UDDS) and the Highway Fuel Economy Driving Schedule (HFEDS). Chassis dynamometer test procedures are specified in this document to eliminate the test-to-test variations inherent with track testing, and to adhere to standard industry practice for fuel consumption and range testing.
Standard

North American Charging System (NACS) for Electric Vehicles

2024-01-24
WIP
J3400
This Recommended Practice covers the general physical, electrical, functional, safety, and performance requirements for conductive power transfer to an electric vehicle using a connector, which can be hand-mated and is capable of transferring either DC or AC single-phase power using two current-carrying contacts.
Standard

Power Cylinder Effects on Friction and Fuel Economy

2024-01-22
CURRENT
J2904_202401
This document covers the mechanisms from the power cylinder, which contribute to the mechanical friction of an internal combustion engine. It will not discuss in detail the influence of other engine components or engine driven accessories on friction.
Standard

Rotary and Linear Mechanical Actuators - General Guidelines for

2023-12-19
WIP
ARP7101
This project will create an Aerospace Recommended Practice that provides comprehensive guidelines for the design and specifications for rotary and linear mechanical actuators for use in aircraft mechanically distributed actuation systems including but not limited to flap, slat , cargo door, and weapons bay door actuators.
Standard

Nomenclature - Clam Bunk Skidder

2023-12-07
CURRENT
J1353_202312
This SAE Recommended Practice identifies major components and parts peculiar to clam bunk skidders. Illustrations used here are not intended to include all existing machines or to be exactly descriptive of any particular machine. They have been provided to illustrate the principles to be used in applying this document.
Standard

Electric Vehicle Charging Adapter Safety and OEM Qualified Device Designation

2023-12-01
WIP
J3400/1
This document covers the general physical, electrical, functional, and performance requirements for adapters connected to standards conforming conductive power transfer via handheld conductive coupler capable of transferring either DC or single-phase power using two current-carrying contacts. The focus is on defining the process to evaluate the suitability of adapters to SAE J3400 vehicle inlets.
Standard

Instructions for Using Plug-In Electric Vehicle (PEV) Communications, Interoperability and Security Documents

2023-10-30
WIP
J2836
This SAE Information Report J2836 establishes the instructions for the documents required for the variety of potential functions for PEV communications, energy transfer options, interoperability and security. This includes the history, current status and future plans for migrating through these documents created in the Hybrid Communication and Interoperability Task Force, based on functional objective (e.g., (1) if I want to do V2G with an off-board inverter, what documents and items within them do I need, (2) What do we intend for V3 of SAE J2953, …).
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