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Light, fantastic! Plastics, steel and aluminum technologies that reduce weight and emissions recognized with 2023 Altair Enlighten Awards. Honda taps recycling firms for future EV batteries Recycling and reusing battery materials is a top priority for Honda as the vehicle maker targets 100% of its global automotive sales being electrified vehicles by 2040. Sensing to solve EV thermal challenges The complexities of electric-vehicle HVAC require new sensing solutions. An expert at TDK explains. Editorial Of moose and artificial intelligence Supplier Eye Moons aligning Magna's drop-in, off-road electric powertrain Tenneco opens engineering, simulation center in Poland Automaker coalition plans high-power charging network Fully charged in six minutes?

Making the torque-transfer transition Amsted Automotive Group saw the EV revolution coming and has 'the means' to deliver greater driveline efficiency. AAG's top engineers talk next-gen technology. Electric radiant heat for EV cabin comfort New HVAC tech helps Toyota tackle the EV heat-vs.-range conundrum. Honda sticking with structural adhesives Honda extends its use of adhesive bonding to the 2022 Acura MDX, enhancing the vehicle's dynamic performance, among other benefits. Principal engineer Patrick Shafer explains. Editorial EV, give me heat! Supplier Eye Inflation ignites another supplier squeeze Toyota reinvesting in collaborative safety research SAE and NREL partner to strengthen EV-charging cybersecurity Expanding the 'bubble' of cabin acoustics 2022 Ford F-150 Lightning redefines the pickup paradigm GM's Hummer EV is like nothing else

Weaving a new future for composites In a shift perhaps as prolific as steel to aluminum, woven plastics may finally bring the magic of composites to cost-effective mass-production. New composites target EV applications No longer a low-volume play, the latest composite materials offer EV developers new options for lightweighting, thermal management and structures. Acura TLX is Honda's new body-build benchmark All-new for 2021, Acura's midsize sport sedan gets an exclusive platform to go with its structural, materials and dynamic advancements. Body development leader Jeremy Lucas explains. Schaeffler builds an e-motor powerhouse Armed with state-of-the-art manufacturing and a history of innovation, Schaeffler Group is attacking the e-mobility space, says Daniel Sayre.

Teardown Titan Munro & Associates is leading competitive analysis into the EV age - and spreading the gospel with a global YouTube fan base. Lightweight steel on a (cold) roll A newly developed high-strength steel for cold stamping aims to beat aluminum for EV battery enclosures and other vehicle applications. How EVs and their electronics stick together New adhesives play an increasingly vital role in vehicle structures, battery packs, and in protecting sensitive electronic components from extreme thermal cycling and contaminants. Editorial Farewell and thanks, Mr.

Software transforms vehicle development Software-defined vehicles are driving major changes in hardware and control architectures. Model-based analysis of e-motor designs Observing the magnetic field distribution, electromagnetic torque, and iron loss distribution allows engineers to optimize specific performance with minimal weight and material costs. NVH simulation meets realism New toolsets help reduce development time and bring sound and vibration data into the real world. Metamaterials R&D targets NVH abatement Nissan readies its lightweight acoustic solution for 2022 production - will Hyundai follow?

Gearing EVs for greater efficiency Ingear, an innovative 2-speed transmission born in Canada, aims to unlock electric-vehicle performance and efficiency. Built-in Google vehicle apps arrive Android Automotive OS opens the door, cautiously, for third-party developers. Riding on air: Activated carbon aims at autos An old piece of science is set to bring new applications across the mobility spectrum. Allison builds a testing powerhouse Allison Transmission's new Vehicle Environmental Test center in Indianapolis is open for business for external and in-house customers alike. The VET has everything vehicle development teams need to improve testing efficiencies. Editorial The EVs are coming. Now what?

Superlight superbike: 2021 Ducati Superleggera V4 Ducati pioneers the first street-legal production motorcycle with a full carbon-fiber chassis, as well as advanced aerodynamics. CFRP technical resources New 2020 SAE Technical papers detail current carbon-composite material developments. Virtual and physical testing of Third-Generation High Strength Steel Evaluating a new high-strength steel's ability to improve an existing stamped-steel production part. Static testing of EV components Firing nails into your latest Li-ion battery pack is but one of many regimens in the comprehensive testing of new electric vehicles.

Tesla casts a new strategy for lightweight structures The EV maker boldly invests in the world's largest aluminum die-casting machine to manufacture entire rear underbody structures. Steel the Real Deal Steel's infinite recyclability will help it remain the auto industry's material of choice, insists Tata Steel Europe's CCO. Tesla's Cybertruck is audaciously austenitic A proprietary 301-series stainless steel gives Tesla's first pickup truck unique sales attributes while saving tooling cost. Lightweight design beyond CAD New computational tools enable an integrated data-fusion approach to complex, mixed-materials engineering. An expert from nTopology explains. Editorial Impressions of a rocket launch SAE Standards News New Cooperative Driving Automation standard provides clarity to support advancement of full automation Supplier Eye Now comes product-cadence chaos What We're Driving Can CHAdeMO 3.0 standardize global EV quick-charging?

Getting an engineering foundation through Formula SAE Having an underclassman with no leadership experience as team captain proved to be no hindrance to the University of Texas-Arlington Formula SAE team. Experience and innovation walk hand in hand Team from Pontifical Catholic University carries success in native Brazil to U.S. in SAE Aero Design competition. 'Complete, finish, win' University of Stuttgart team rides that motto to victories and podium finishes by the dozen.

Engineering the 2020 Chevrolet Corvette The eighth-gen (C8) Corvette is a creative mix of novel and traditional technical solutions - unleashed at a shockingly low base price. Stuck on structural adhesives As the need for lighter materials and enhanced body performance intensifies, structural adhesives flourish as a materials-joining solution. Rethinking ADAS materials New specialized thermoplastics offer greater design freedom to improve sensor performance and packaging, at reduced cost. Inside VW's expanding Silicon Valley lab The pioneering California innovation hub enters its third decade on a new wave of innovation.

Underway on nuclear power Ford Motor Co. CTO Dr. Ken Washington is driving new approaches to technology innovation—from inside and outside the enterprise. Silicon drives autonomy movement Renesas’ Amrit Vivekanand explains how the software and semiconductors that underlie the industry’s rapid transition are rapidly evolving. Automotive propulsion ‘On a journey’ CTO Jeff Hemphill explains how Schaeffler Group is blending its longstanding mechanical-systems expertise with critical investment in electrification and autonomy. Steeling for reduced mass and higher strength New 3rd-generation AHSS and steel-polymer hybrid tech aim to cut mass by up to 30%—and take a bite out of aluminum’s business. Balancing the rumble and roar Multiphysics simulation is part of the development toolset at Mahindra Two Wheelers, as the Indian motorcycle and scooter maker expands into global markets with larger bikes. Le Mans 2018: can anyone beat Toyota’s hybrids?

Testing for cold-climate comfort AE goes way north to the Arctic Circle for an inside look at Hyundai's winter testing of the new Nexo FCV and Kona EV and their unique and critical HVAC systems. Innovation more than skin deep A new wave of engineered plastics are delivering structural, mass-reducing, and aesthetic benefits for new vehicle applications. A secret weapon for roof-crush testing Before you crush that bus or racecar chassis, find out how engineers at CAPE are optimizing test-rig performance. Editorial: Tesla's Model 3 is two very different cars SAE Standards News A hive of activity Supplier Eye Why aren't there more unibody pickups?

Engineering the Motivo Way Broad capabilities, unparalleled project diversity and an innovative culture have put this thriving California "idea factory" in high demand. Steering toward lower NVH Systems-based analysis at Saint-Gobain shows how a small part can make a big difference to steering, and to overall vehicle quality. Not dead yet: The resilient ICE looks to 2050 The mobility industry will need to keep evolving the combustion engine for many years, says Dr. John Heywood. Technology time-warp The road to autonomous driving has been under construction for decades, as showcased by SAE's Mobility History Committee at the 2018 WCX in Detroit.

Knowledge wins at 2017 Formula SAE Lincoln The University of Pennsylvania and Texas A&M win the Electric and Internal Combustion Classes, respectively. Flying high at SAE Aero Design New for the twin 2017 competitions in Texas and Florida was a requirement for planes registered in the Regular Class to carry "passengers." Pedal to the metal at Formula SAE Michigan More than 100 university teams compete in this premier student racecar design competition combining static and dynamic events. Removing bumps on the path to fully automated driving Inaugural workshop for new AutoDrive Challenge student competition held at SAE World Headquarters.

Thought leadership at WCX17 Lucid Motors' David Moseley: EV or ICE, "It is all physics" New eye on the road One of the industry's hottest tech suppliers is blazing the autonomy trail by crowd-sourcing safe routes and using AI to learn to negotiate the road. Mobileye's co-founder and CTO explains. Hard, slick and ready to roll A tough, self-renewing catalyst coating developed at Argonne National Laboratory provides unprecedented friction and wear protection for vehicle powertrains, the inventors claim. Sensor ICs, semiconductors and safety To achieve ISO 26262 compliance, engineering practices must be taken to a higher level. The following insights may prove valuable for getting there. New VCR targets 40% BTE Variable-compression ratio with VVA from France's MCE-5.

A greener future for two-wheelers New BS VI emissions standards for two-wheelers are an enviro-opportunity. Additive manufacturing How 3D printing will transform the A&D support chain. Autonomous plows ahead Agriculture, construction, mining-even marine-are advancing autonomous technology to improve the productivity and safety of vehicles on the job. Bridging the power gap with 48 volts New 48-V technologies are poised to arrive in volume to help meet CO2 regulations and satisfy the "vampire" power demands of new electrical subsystems and accessories. Advances in lightweight electronics protection Conformal coatings increase reliability of aerospace and military assemblies.

Editorial: What's old (and revered) is new again Toyota sticking with measured, 'Teammate' approach to autonomous development Straight-sixes are back (with electrification) at Mercedes-Benz McLaren faces the electrified and autonomous future Can low-volume supercars survive amid stringent CO2 regs and robot cars? McLaren is betting £1 billion on a speedy, powerful-and independent-sports-car future. New Peugeot SUVs jump to modular platform, increase composites use Mercedes EQ concept previews 2019 electric SUV 2017 Nissan Rogue adds hybrid system with EV-only mode Renault's kids' racer

SAE Convergence 2016 Talk of the healthy aspects of disruption mingles with SAE's renowned technical emphasis to foster the auto industry's continuing evolution toward electrification and autonomy. The Battery Man Speaks The speed of progress in automotive lithium batteries has impressed AABC's Dr. Menahem Anderman. So has silicon-graphite anode technology development from Tesla and Panasonic. Industry 4.0: The smart factory arrives The plants that produce automotive systems and vehicles are increasingly employing intelligent systems, Big Data and advanced analytics to improve quality, safety and efficiency. Editorial: Promise of 48 volts is no shock Nissan unveils variable-compression-ratio ICE for 2018 Infiniti production model Optimizing engine oil warm-up strategies for 'real-world' driving In search of higher-energy-content batteries Making Multiphysics fast and convenient I.D.

Solving the Greenhouse Gas puzzle While automakers and policymakers debate the TAR, engineers and product planners prepare for the steep climb to meet GHG and CAFE rules beyond 2022. Revving up thermal characterization in the component lab The latest generation of high-speed infrared cameras can capture airbag deployments and other fast-moving actions quickly and accurately. C3 consortium aims for soot solution A newly formed group of companies led by CFD specialists Convergent Science targets exhaust particulate reduction in the combustion chamber. Inside the autonomous vehicle With less focus on driver needs, comfort, safety, and occupant productivity will become key. Editorial: Bad gas?

Technology report Quest for 'new-car smell' dictates interior-materials changes Doing it again-this time with 10 After a successful decade-long collaboration on 6-speed transaxles, Ford and GM partner again on an all-new 10-speed automatic. Here's a look inside the gearbox and the project. Large-scale additive manufacturing for rapid vehicle prototyping A case study from Oak Ridge National Laboratory bridges the 'powertrain-in-the-loop' development process with vehicle systems implementation using big area additive manufacturing (BAAM). Global Vehicles Steel-intensive Mazda CX-9 sheds mass, debuts novel turbo setup