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Technical Paper

Mathematical Model for the Rotation of a Door Including Vehicle Inclination

2024-04-17
2024-01-5045
The analysis presented in this document demonstrates the mathematical model approach for determining the rotation of a door about the hinge axis. Additional results from the model are the torque due to gravity about the axis, opening force, and the door hold open check link force. Vector mechanics, equations of a plane, and parametric equations were utilized to develop this model, which only requires coordinate points as inputs. This model allows for various hinge axis angles and door rotation angles to quickly be analyzed. Vehicle pitch and roll angles may also be input along with door mass to determine the torque about the hinge axis. The vector calculations to determine the moment arm of the door check link and its resulting force are demonstrated for both a standard check link design and an alternate check link design that has the link connected to a slider translated along a shaft.
Technical Paper

Developing an Automated Vehicle Research Platform by Integrating Autoware with the DataSpeed Drive-By-Wire System

2024-04-09
2024-01-1981
Over the past decade, significant progress has been made in developing algorithms and improving hardware for automated driving. However, conducting research and deploying advanced algorithms on automated vehicles for testing and validation remains costly, especially for academia. This paper presents the efforts of our research team to integrate the newest version of the open-source Autoware software with the commercially available DataSpeed Drive-by-Wire (DBW) system, resulting in the creation of a versatile and robust automated vehicle research platform. Autoware, an open-source software stack based on the 2nd generation Robot Operating System (ROS2), has gained prominence in the automated vehicle research community for its comprehensive suite of perception, planning, and control modules. The DataSpeed DBW system directly communicates with the vehicle's CAN bus and provides precise vehicle control capabilities.
Technical Paper

Energy Dissipation Characteristics Analysis of Automotive Vibration PID Control Based on Adaptive Differential Evolution Algorithm

2024-04-09
2024-01-2287
To address the issue of PID control for automotive vibration, this paper supplements and develops the evaluation of automotive vibration characteristics, and proposes a vibration response quantity for evaluating the energy dissipation characteristics of automotive vibration. A two-degree-of-freedom single wheel model for automotive vibration control is established, and the conventional vibration response variables for ride comfort evaluation and the energy consumption vibration response variables for energy dissipation characteristics evaluation are determined. This paper uses the Adaptive Differential Evolution (ADE) algorithm to tune the PID control parameters and introduces an adaptive mutation factor to improve the algorithm's adaptability. Several commonly used adaptive mutation factors are summarized in this paper, and their effects on algorithm improvement are compared.
Technical Paper

Advanced Development of e-HMI Road Content Projection Headlamp

2024-04-09
2024-01-2232
Recently, with the advancement of autonomous driving technology, the function of external lamps has been changed. Previously, the focus was on the visibility of drivers, but with the advancement of autonomous driving technology, the concept of autonomous driving systems has been developed. Accordingly, the trend of automotive lamp lighting systems has been developed in terms of design, e-HMI (exterior-human machine interface), It is developing in accordance with three major fields such as sensor connection. Therefore, this paper will cover the prior development of road content projection headlamps that enable e-HMI implementation to reflect these new trends. Since the technology is mass-produced and sold by several manufacturers, our company also needs to quickly develop and apply the technology in advance. Only four types of symbols are allowed in European law.
Technical Paper

Mechanical response and energy absorption characteristics of origami-inspired honeycomb under quasi-static compression and dynamic impact

2024-04-09
2024-01-2236
The origami structures have received increasing attention in recent years due to the high stiffness ratio and lightweight feature. This paper has proposed an origami-based honeycomb structure and investigated the mechanical properties of the structure. The compression response and energy absorption of the structure under quasi-static loading have been investigated experimentally and numerically. The numerical results closely matched the experimental results in terms of the compression force curve and deformation patterns. The effects of different structural parameters on the mechanical response and energy absorption characteristics were analyzed with the validated model. Finally, the comparative results show that the origami-inspired honeycomb structure, which is characterized by rotational folding mode under axial compression, has better performance in terms of mechanical response and energy absorption.
Technical Paper

Performance of Headlights Fitted with LED Replacement Bulbs

2024-04-09
2024-01-2230
To ensure adequate visibility without excessive glare, vehicle headlights are designed to use a specific source of illumination. The optical designs of headlights gather the luminous flux produced by the light source to produce a useful beam pattern that meets the relevant requirements and standards for vehicle forward lighting. With the advent of solid state, light emitting diode sources for general illumination, an increasing number of LED replacement headlight bulb products has emerged over the past decade. In most cases, these LED replacement bulbs are not permitted for legal use on public roadways, but some countries have begun to permit specific LED replacement bulbs to be used legally on the road for specific makes, models and production years of certain vehicles. If they can be demonstrated to produce a beam pattern that meets the photometric requirements for a legal headlight, they are permitted to be used legally for on-road use.
Technical Paper

Parameters Affecting Torsional Stiffness of Vehicle Doors

2024-04-09
2024-01-2226
Side doors are pivotal components of any vehicle, not only for their aesthetic and safety aspects but also due to their direct interaction with customers. Therefore, ensuring good structural performance of side doors is crucial, especially under various loading conditions during vehicle use. Among the vital performance criteria for door design, torsional stiffness plays an important role in ensuring an adequate life cycle of door. This paper focuses on investigating the impact of several door structural parameters on the torsional stiffness of side doors. These parameters include the positioning of the latch, the number of door side hinge mounting points on doors (single or double bolt), and the design of door inner panel with or without Tailor Welded Blank (TWB) construction.
Technical Paper

Optimization of Structural Rigidity of the Door Module Mounting part

2024-04-09
2024-01-2223
The recent surge in platforms like YouTube has facilitated greater access to information for consumers, and vehicles are no exception, so consumers are increasingly demanding of the quality of their vehicles. By the way, the door is composed of glass, moldings, and other parts that consumers can touch directly, and because it is a moving part, many quality issues arise. In particular, the door panel is assembled from all of the above-mentioned parts and thereby necessitates a robust structure. Therefore, this study focuses on the structural stiffness of the door inner panel module mounting area because the door module is closely to the glass raising and lowering, which is intrinsically linked to various quality issues.
Technical Paper

Effect of Side Door Check Arm Profile on Side Door Closing Velocity

2024-04-09
2024-01-2221
The side-door operation of vehicle is vital to the customer, as it reflects the overall build quality of the vehicle. The side door check arm is one of the primary components that determine the operating characteristics of a vehicle door. The profile of the check arm has a significant impact on the closing effort of side doors. In this study, the check arm profiles are analyzed virtually in relation to the side door's closing velocity. A virtual door model was developed in ADAMS to simulate the side door closing and opening. The study involves a check arm that guides the ball spring mechanism housing unit over the guide profile. Typically, a check-arm guide profile has two or three indents at a specific location which serves to maintain the door open in those positions. When a door enters an indent, the user must exert an effort to traverse it. Furthermore, the slope profile of the check arm defines the self-closing assist offered from the initial indent to the latching position.
Technical Paper

Polymeric Compounds with Cellulose Nanofibrils for 3D Printing Applications

2024-04-09
2024-01-2576
A systematic review based on the PRISMA protocol was used to evaluate compounds developed for 3D printing with the incorporation of cellulose nanofibrils into polymers to be used in the automotive sector. The processing parameter is a data of great relevance for the development of durable structural parts and this study can be carried out using the state of the art on this subject. This way, the research was carried out using a search strategy from three different databases (Web of Science, Scopus and Science Direct) limiting studies between the years 2019 and 2023. The keywords used in these searches were: "3D Print" OR "FDM" OR "Fused Deposition Modeling" OR "FFF" OR "Fused Filament Fabrication" AND "Natural Nanofiber" OR "Natural Nanofibril" OR "Cellulose Nanofiber" OR "Cellulose Nanofibril". The same criteria described were also used to search for patents on the PatentScope, Google Patents and Espacenet platforms.
Technical Paper

Experimental and Numerical Momentum Flux Analysis of Jets from a Hydrogen Injector

2024-04-09
2024-01-2616
The use of hydrogen in internal combustion engines is an effective approach to significantly support the reduction of CO2 emissions from the transportation sector using technically affordable solutions. The use of direct injection is the most promising approach to fully exploit hydrogen potential as a clean fuel, while preserving targets in terms of power density and emissions. In this frame, the development of an effective combustion system largely relies on the hydrogen-air mixture formation process, so to adequately control the charge stratification to mitigate pre-ignitions and knock and to minimize NOx formation. Hence, improving capabilities of designing a correct gas jet-air interaction is of paramount importance. In this paper the analysis of the evolution of a high-pressure gas jet produced by a single-hole prototype injector operated with different pressure ratios is presented.
Technical Paper

Applying Concolic Testing to the Automotive Domain

2024-04-09
2024-01-2802
Symbolic code execution is a powerful cybersecurity testing approach that facilitates the systematic exploration of all paths within a program to uncover previously unknown cybersecurity vulnerabilities. This is achieved through a Satisfiability Modulo Theory (SMT) solver, which operates on symbolic values for program inputs instead of using their concrete counterparts. However, in complex code bases, this approach faces significant limitations, such as program path explosions or unavailable dependencies, which can result in conditions that the SMT solver cannot reason about. Consequently, SMT solvers are often considered as too costly to implement for automotive testing use cases and are rarely employed within this domain. In contrast, fuzz testing has recently gained traction in the automotive industry as an invaluable testing technique for identifying previously unknown vulnerabilities. Its initial setup is straightforward and typically yields useful findings.
Research Report

Textile Circularity and the Sustainability Model of New Mobility

2024-03-12
EPR2024006
The world is on a “take-make-waste,” linear-growth economic trajectory where products are bought, used, and then discarded in direct progression with little to no consideration for recycling or reuse. This unsustainable path now requires an urgent call to action for all sectors in the global society: circularity is a must to restore the health of the planet and people. However, carbon-rich textile waste could potentially become a next-generation feedstock, and the mobility sector has the capacity to mobilize ecologically minded designs, supply chains, financing mechanisms, consumer education, cross-sector activation, and more to capitalize on this “new source of carbon.” Activating textile circularity will be one of the biggest business opportunities to drive top- and bottom-line growth for the mobility industry.
Technical Paper

A Study on the Thermal Interface Mechanisms of Natural Fiber/Fillers and Allotrope-Based Polymers

2024-02-23
2023-01-5129
Composites of polymers reinforced with synthetic/natural fibers are mainly used in engineering sectors such as automobiles, aerospace, and in household appliances due to their abrasion resistance, high toughness, strength, and high specific modulus. The purpose of this research is to provide an overview of fiber-matrix interfaces and interface mechanism that leads to enhanced properties. This article investigates how natural/synthetic fibers, mineral based-materials and additional allotropic materials work rapidly and effectively across interfaces.
Technical Paper

Twin Motor System for Electric Vehicle Propulsionby by Means of Energy Source

2024-01-16
2024-26-0113
The transport sector in all domains like personal vehicles, public transport and logistics has seen a tremendous growth over the past decade, more so in the last 5 years. The main reasons for this rapid growth is the development of new energy storage systems in battery technology (Lithiumion, sodium ion, aluminum air etc.), hydrogen fuel cells, super capacitors etc. On the other hand there has been tremendous development in the motor drive technology with the availability of brushless dc motors (BLDC Motors), induction motors, Permanent magnet synchronous motors (PMSM, IPMSM). Each motor having its own special characteristics and usage suited for a very specific application in terms of torque and load bearing capacities. In this paper we describe a unique platform with twin motor drive system electric vehicle which is powered by an artificial intelligence (AI) enabled electronic module DuoPackR.
Technical Paper

The Scope of Autonomous Vehicle Mobility with an Indian Context

2024-01-16
2024-26-0087
The advent of autonomous vehicles promises to revolutionize the transportation sector globally, and India, as one of the world's fastest-growing economies, stands at the forefront of this transformative technology. This paper presents a brief overview of the current state and potential implications of autonomous vehicles in the Indian context. With its densely populated cities, diverse traffic conditions, and complex road infrastructure, India presents unique challenges and opportunities for the deployment of autonomous vehicles. This technology has the potential to address critical issues such as road safety, congestion, and pollution while transforming the mobility experience for millions of people. However, several hurdles must be overcome to fully harness its benefits. The paper explores key considerations for the implementation of autonomous vehicles in India.
Technical Paper

Methodology for Jury Evaluation and Target Setting for Passenger Vehicle Operational Sound Quality

2024-01-16
2024-26-0227
In automotive market, with competitive car prices, build quality of a car will be a major distinguishing factor. Consumer's need for acoustic comfort has evolved from the removal of annoying noises to perceived sound quality. Operational sounds from electromechanical systems like sunroof system, window regulator, door lock system, HVAC etc. directly interact with users’ senses. The perceived acoustics comfort of these sounds are direct indicators of vehicle character and can influence customer’s buying decision. With the reduction in product development time and stringent cost constraints, a proper structured target setting methodology to benchmark & evaluate these operational sounds is crucial. In this paper, such a target setting methodology is proposed and discussed for operational sound quality evaluation. Electromechanical noises from various vehicles are measured using binaural head measurement system.
Technical Paper

Effect of Environmental Factors on the Function of an Automotive Luggage Cover of a Passenger Vehicle – A Case Study

2024-01-16
2024-26-0228
The Indian passenger vehicle market has grown by more than 40% by volume in the last decade and has reached a record high in FY23. This has created a more diverse and demanding customer base that values interior design and quality. The modern customer expects a high level of aesthetics and sophistication in their vehicle interiors - including in the luggage area. The Luggage Cover (Parcel Tray) is a component in the luggage area of a passenger vehicle that is used to conceal the luggage & improve its aesthetics. The cover is generally made of thermoplastic material with rotating hinges and is held in its place by the compression from the back door, which is frequently opened and closed. The parts that connect the cover to the door (usually an elastomer interface on the thermoplastic tray) tend to change over a period due to climatic conditions and leads to rattling concerns over a period.
Technical Paper

Integration and Optimization of Geneva Mechanism in the Car Door Handle

2024-01-16
2024-26-0285
The car door handle is an essential component of any vehicle, as it plays a crucial role in providing access to the cabin and ensuring safety of the passenger. The primary function of the car door handle is to allow entry and exit from the vehicle while preventing unauthorized access. In addition to this, car door handles also play a critical role in ensuring passenger safety by keeping the door closed during accidents or when there is a significant amount of G-force acting on the vehicle. A typical car door handle comprises several components including the structure, cover, bowden lever, bracket, pins and other child parts. The structure provides the ergonomics and rigidity for grabbing the handle, while the cover gives the handle an aesthetic appearance. The Bowden lever facilitates the unlatching of the door and the intermediate parts ensure that the handle operates smoothly.
Technical Paper

A Systematic Review of Automotive Wiring Harness Innovations

2024-01-08
2023-36-0057
This paper discusses automotive electrical harnesses, emphasizing their applicability and considering crucial aspects such as reliability, safety, innovation, simulation, and manufacturing. This text proposes to explore an introduction and addresses the importance of ensuring the reliability of harnesses. Highlighting the Electrified vehicle development importance and the harness applicability in both high-voltage and low-voltage systems, as well as the need for safe practices during design. Featuring innovation in the area, mentioning the evolution of materials and technologies used in modern wiring harnesses. Simulation is presented as an essential tool in the development process, allowing performance analysis prior to physical production. Finally, manufacturing is discussed, highlighting the importance of efficient processes and quality control.
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