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In order to reasonably match the variable stiffness suspension and optimize the ride comfort and stability of a light bus, a virtual prototype model of the light bus was established in Adams-Car. Before the optimization, the tyre mechanical characteristics were tested by using a plate-type tyre tester, then the magic formula model of the tyre (Pac2002) was obtained by means of the global parameter identification method. The vertical vibration of the virtual model was simulated with the simulated B-class road profile, and its handling stability performance was also studied by simulation of the pylon course slalom test and steady static circular test. After that, an optimal method of the variable stiffness suspension was put forward. In the proposed method, the two-level stiffness (k1, k2) and the damping of the rear suspension and the torsional stiffness of the pre and post stabilizer bars were taken as the optimal variables.

A novel predictable tire model has been proposed for combined braking and cornering forces, which is based on only a few pure baking and pure cornering tests. It avoids elaborate testing of all kinds of combinations of braking and side forces, which are always expensive and time consuming. It is especially important for truck or other large size tires due to the capability constraints of tire testing facilities for combined shear forces tests. In this paper, the predictive model is based on the concept of slip circle and state stiffness method. The slip circle concept has been used in the COMBINATOR model to obtain the magnitude of the resultant force under combined slip conditions; however the direction assumption used in the COMBINATOR is not suitable for anisotropic tire slip stiffness.