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The installation of the Electronic Braking System (EBS) could effectively improve braking response speed, shorten braking distance, and ensure driving safety of commercial vehicles. However, during longitudinal deceleration control process, the commercial vehicles face not only challenges such as large inertia mass and random road gradient resistance of the vehicle layer, but also non-linear characteristics of the EBS actuator layer. In order to solve these problems, this paper proposes a commercial vehicle’s longitudinal deceleration precise control strategy considering vehicle-actuator dynamic characteristics. First, longitudinal dynamics of commercial vehicle is analyzed, and so is the EBS’ non-linear response hysteresis characteristics. Then, we design the dual layer deceleration control strategy. In vehicle layer, the recursive least squares with forgetting factor and Kalman filtering are comprehensively applied to dynamically estimate the vehicle mass and driving road slope.

Starting control has become a troublesome issue in the developing field of the control system for heavy-duty trucks, due to the complexity of vehicle driving and the variability of driver's intention. The too fast clutch engagement may result in serious impact, influence on the comfort and fatigue life, and even the engine flameout, while the too slow clutch engagement may lead to long time of friction, the increased temperature, and accelerated wear of friction pair, as well as influence on the power performance and fatigue life[1]. Therefore, the key technique of starting control is clutch engagement control, for which the fuzzy PID based optimization of starting control for AMT clutch is proposed, with the pneumatic AMT clutch of heavy-duty trucks as the research object.

In order to study the static and dynamic characteristics of the thrust rod. Based on the multi-body dynamics theory, the dynamic model of the thrust rod and the vehicle system is established by using ADAMS software. The limit braking condition is simulated, and the limit braking load of the thrust rod is obtained. Thrust rod finite element model is established, the load calculation value and rubber test data as a finite element analysis of input conditions, using ABAQUS software to carry on the stiffness and strength analysis, analysis results show that the strength meets the requirement, and the stiffness and strength calculation result is in good agreement with the sample test, accurately describes the finite element model. The analytical method used can be used to predict the stiffness of the thrust rod.

In order to predict the fatigue life of thrust rod heavy duty commercial vehicle balanced suspension, based on the continuum mechanics theory, the fatigue life prediction model of rubber with equivalent effect as damage parameter is established. Based on the equivalent stress and fatigue cumulative damage theory, the fatigue damage evolution equation of rubber material expressed by stress is derived by using the strain energy function. The general fatigue life model is established by using the maximum logarithmic principal strain as the damage parameter. The finite element model of the thrust rod is established, and the stress distribution of the spherical hinge rubber layer and the easy damage area are analyzed. Based on the equivalent stress calculation results and the axial tension stress and strain data of the rubber material, the accuracy of the results of the finite element calculation is verified.

For the roll vibration problem of a Truck, a 4-DOF roll vibration model of its front suspension system was built. According to dynamics theory, the complex modal vibration modes of the model were all obtained. At the same time, the frequency response functions of frame roll angle acceleration, the relative dynamic load of wheel and the suspension dynamic deflection were respectively presented. Then their characteristics were respectively researched. In the process of characteristic analysis, a new system parameter was proposed, which is the space ratio of the space between suspensions of left and right sides and the wheel track of the front axle (space ratio in short). At last, the influence of system parameters on the vibration transmission property was also reserached, which included the natural frequency of the frame, the damping ratio, the stiffness ratio, the mass ratio, the rotational inertia ratio and the space ratio.

A full drive-by-wire electric vehicle, named Urban Future Electric Vehicle (UFEV) is developed, where the four wheels' traction and braking torques, four wheels' steering angles, and four active suspensions (in the future) are controlled independently. It is an ideal platform to realize the optimal vehicle dynamics, the marginal-stability and the energy-efficient control, it is also a platform for studying the advanced chassis control methods and their applications. A centralized control system of hierarchical structure for UFEV is proposed, which consist of Sensor Layer, Identification and Estimation Layer, Objective Control Layer, Forces and Motion Distribution Layer, Executive Layer. In the Identification and Estimation Layer, identification model is established by utilizing neural network algorithms to identify the driver characteristics. Vehicle state estimation and road identification of UFEV based on EKF and Fuzzy Logic Control methods is also conducted in this layer.

In this paper, considering the influence of longitudinal velocity on vehicle dynamics, an LPV (Linear Parameter Varying) model about longitudinal velocity is developed for the design of stability controller. A polytopic error dynamic model is developed and the weights for each vertex are selected. A robust gain scheduling control (RGSC) scheme based on an LPV model by controlling of the yaw moment is proposed to enhance vehicle stability especially in severe conditions. Some nonlinear numerical simulations are carried out on an 8-DOF nonlinear vehicle model for a J-turn manoeuvre and a lane-change manoeuvre respectively. The results demonstrate that considerable improvement in vehicle stability can be obtained by the RGSC controlled vehicle in a large range of longitudinal velocity compared with the conventional H∞ dynamic output-feedback controller and the uncontrolled vehicle.