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The conventional and fixed maintenance intervals planned according to the vehicle application group (rough operating condition, short haul and long haul) are substituted by computed intervals, which correspond to the real components wear. The system carries out the prognosis of different services for periodic maintenance, indicating in the instrument cluster the dates when the services should be carried out as well as the remaining distance for carrying out each service. The system allows to join all different maintenance dates to only one date, improving the vehicle programming. The FSS totally integrated with CAN (Controller Area Network) line through a telematic system can centralize all maintenance prognoses in the transport company. Using this system, the user can reduce all documents and maintenance vehicle controls.

With the increasing necessity of reducing the development time of new products, and also the need to evaluate product reliability levels, a trend to rationalize field tests through test benches has been noted. These tests have proved more and more representative and carried out in much lower times and with lower costs. In the automotive industry this trend has generated considerable effort towards making these bench tests more representative of actual conditions towards the increase of their reliability. The quantity of simulated parameters is growing and it becomes necessary to collect more data from ground measurements signal (acceleration, temperature, pressure, flow, etc.) in experimental vehicles.

The objective of this paper is to present the update procedures and the future tendencies for the diagnosis projects in commercial vehicles, specially buses and trucks. The constant increase in the number of components and electronic systems in commercial vehicles demands that the subject “Diagnosis” be treated and previously defined, while the vehicle is in the project phase. The final goal of this thought is to provide to the vehicle the best possible acting of all the electronics systems placed in vehicle, and, as a consequence, the best running of the On-Board and Off-Board diagnosis systems which should assist the customer needs directly. The tendency is to project the vehicles of the same brand in the same conceptual line facilitating the assembly work in production line and the after sales support.

The objective of this paper is to present the update procedures and the future tendencies for the diagnosis projects in commercial vehicles, specially buses and trucks. The constant increase in the number of components and electronic systems in commercial vehicles demands that the subject “Diagnosis” be treated and previously defined, while the vehicle is in the project phase. The final goal of this thought is to provide to the vehicle the best possible acting of all the electronics systems placed in vehicle, and, as a consequence, the best running of the On-Board and Off-Board diagnosis systems which should assist the customer needs directly. The tendency is to project the vehicles of the same brand in the same conceptual line facilitating the assembly work in production line and the after sales support.

Due to the growing need of reducing development time of new products and also to evaluate their reliability, a growing trend towards reduction of field tests has been noted. Bench tests, in contrast, are being more widely used because of the reduced time to carry them out, at much lower costs. In the automotive industry this trend has led to great efforts to make these bench tests as truthful as possible in order to increase their reliability. The quantity of simulated parameters is growing and this, or course, requires the collection of an ever increasing quantity of data from signal measurements (acceleration, temperature, pressure, flow, etc.) in experimental vehicles.

A mathematical simulation model was developed to calculate the cooling loads in a cab. The cooling loads calculations are described: Solar irradiation through glasses, conduction through the body walls and glasses, conduction through motor compartment, fresh air intake/infiltrations, people and equipments. Fields experiments were conducted to evaluate the conduction through walls and glasses and the total cooling load models. Precision less than 5% was gotten between experimental measurements and model results. In the summer situation, studies about the effects of the cab orientation, the time, the external paint and the tint of the glasses in changing the conduction and solar radiation cooling loads, were conducted. Cab orientation and the time can change this cooling loads by 225%. Variation by 30% was gotten from different paints and glasses.

The paper describes the acoustic development effected in one middle-class commercial vehicle with the purpose of achieving the external sound pressure levels dictated by new Brazilian legislation. The philosophy adopted as well as the mandatory modifications of the truck to fulfill the noise limits are showed together with the non-acoustic characteristics. Besides the acoustic treatment of some specific sources, it was introduced an acoustic barrier, usually called capsule or shield to reduce the noise emission of the engine-transmission assembly working by the mass law principle and sound absorption.