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A Microwave Enhanced Solid Waste Freeze Drying Prototype system has been developed for the treatment of solid waste materials generated during extended manned space missions. The system recovers water initially contained within wastes and stabilizes the residue with respect to microbial growth. Dry waste may then be safely stored or passed on to the next waste treatment process. Operating under vacuum, microwave power provides the energy necessary for sublimation of ice contained within the waste. This water vapor is subsequently collected as relatively pure ice on a Peltier thermoelectric condenser as it travels en route to the vacuum pump. In addition to stabilization via dehydration, microwave enhanced Freeze Drying reduces the microbial population (∼90%) in the waste.

The on-demand production of Medical Grade Water (MGW) is a critical biomedical requirement for future long-duration exploration missions. Potentially, large volumes of MGW may be needed to treat burn victims, with lesser amounts required to reconstitute pharmacological agents for medical preparations and biological experiments, and to formulate parenteral fluids during medical treatment. Storage of MGW is an untenable means to meet this requirement, as are nominal MGW production methods, which use a complex set of processes to remove chemical contaminants, inactivate all microorganisms, and eliminate endotoxins, a toxin originating from gram-negative bacteria cell walls. An innovative microgravity compatible alternative, using a microwave-based MGW generator, is described in this paper. The MGW generator efficiently couples microwaves to a single-phase flowing stream, resulting in super-autoclave temperatures.

A Microwave Powered Solid Waste Stabilization and Water Recovery Prototype system has been developed for the treatment of solid waste materials generated during extended manned space missions. The system recovers water initially contained within wastes and stabilizes the residue with respect to microbial growth. Dry waste may then be safely stored or passed on to the next waste treatment process. Using microwave power, water present in the solid waste is selectively and rapidly heated. Liquid phase water flashes to steam and superheats. Hot water and steam formed in the interior of waste particles create an environment that is lethal to bacteria, yeasts, molds, and viruses. Steam contacts exposed surfaces and provides an effective thermal kill of microbes, in a manner similar to that of an autoclave. Volatilized water vapor is recovered by condensation.

Dielectric heating via microwave irradiation of contaminant laden sorbents offers distinct advantages in comparison to conventional thermal regeneration techniques. High temperatures may be achieved very rapidly because electromagnetic energy is absorbed directly by the sorbent material. A Technology Demonstrator, incorporating efficient rectangular waveguide based sorbent cartridge designs and effective microwave transmission systems was designed, fabricated and tested. Importantly, the performance of the Molecular Sieve 13X Waveguide Cartridge for the removal of water vapor, the Molecular Sieve 5A Waveguide Cartridge for the removal of CO2, and the Activated Carbon Waveguide Cartridge for removal of volatile organics from air, were each validated by successive sorption/ microwave desorption cycles.

Feasibility of the use of microwave heating to achieve fast and efficient thermal regeneration of sorbents for the removal of carbon dioxide, water vapor, and trace organics from contaminated air streams has been conclusively demonstrated. The use of microwave power offers several advantages, including: improved heat transfer, lower thermal losses, improved power utilization, and enhanced operational capabilities. During the initial research, the sorption and microwave-powered thermal desorption of acetone, trichloroethylene (TCE), carbon dioxide, and water vapor was studied at 2.45 GHz using a rectangular waveguide based test apparatus. Both activated carbon and Carbosieve S-III were identified as excellent microwave regenerable sorbents for use in the removal of airborne organics. Water loaded silica gel, Molecular Sieve 13X, and Molecular Sieve 5A were also effectively regenerated under microwave irradiation at this frequency.

The ability to aseptically remove samples and products, and the capability for addition of materials to sterile or otherwise microbially susceptible systems have always been compromised by the lack of a reliable means of sterilizing the mating fixtures. Cultures of mammalian cells are particularly vulnerable to microbial contamination due to the complexity of nutrient media and the lengthy periods required for cell growth. The Microwave Sterilizable Access Port has been developed to overcome this limitation. The system consists of three primary components: a microwave power source, a combined sterilization chamber/in-line valve port assembly, and a specimen transfer interface. Microwave energy is transmitted via coaxial cable to a small pressurized chamber that serves as a sterile transition between the surrounding environment and the system during transfer of materials.

The Microbial Check Valve (MCV) is a reloadable flow-through canister containing iodinated ion exchange resin, which is used aboard the Shuttle Orbiter as a disinfectant to maintain water potability. The MCV exhibits a significant contact kill and imparts a biocidal residual I2 concentration to the effluent. MCVs in current use have nominal 30 day lives. MCVs baselined for Space Station Freedom will have 90 day lives, and will require replacement 120 times over 30 years. Means to extend MCV life are desirable to minimize resupply penalties. New technology has been developed for fully autonomous in situ regeneration of an expended MCV canister. The Regenerative Microbial Check Valve (RMCV) consists of an MCV, a packed bed of crystalline I2, a flow diverter valve, an in-line iodine monitor and a microcontroller. During regeneration, flow is directed first through the packed I2 bed and then into the MCV where the resin is replenished.

The Microbial Check Valve (MCV) is a canister containing an iodinated ion exchange resin and is used on the Shuttle Orbiter to provide microbial control of potable water. The MCV provides a significant contact kill, and imparts a biocidal iodine residual to the water. The Orbiter MCV has a design life of 30 days. For longer duration applications, such as Space Station Freedom, an extended life is desirable to avoid resupply penalties. A method of in situ MCV regeneration with elemental iodine is being developed. During regeneration water en route to the MCV first passes through a crystalline iodine bed where a concentration between 200 - 300 mg/L I2 is attained. When introduced into the MCV, this high concentration causes an equilibrium shift towards iodine loading, effecting regeneration of the resin. After regeneration normal flow is re-established. Life cycle regeneration testing is currently in progress.

A significant decline in molecular iodine concentration is associated with the iodination of heavily contaminant-laden process water streams such as humidity condensate and urine distillate. Iodine loss is attributable to the reaction of this biocide with organic constituents. This phenomenon has been investigated using time resolved molecular absorption spectrophotometry of iodinated ersatz humidity condensates and iodinated ersatz urine distillates across the ultraviolet and visible spectral regions. Rates of iodine loss have also been studied using single contaminant systems at equivalent concentrations. The predominant reactive species have been identified as thiourea and formic acid. Pseudo-first order rate constants have been determined for ersatz contaminant model mixtures and for individual reactive constituents. Second order rate constants have been determined for the bimolecular reaction of iodine and formic acid.