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Standard

Aerospace Vehicle Wiring, Lessons Learned
2024-03-04
CURRENT
AIR6808A
This AIR is limited to the requirements of AS50881 and examines these requirements, providing rationale behind them. AS50881 is only applicable to the aircraft EWIS. Pods and other devices that can be attached to an aircraft are considered as part of the aircraft equipment design. Its scope does not include wiring inside of airborne electronic equipment but does apply to wiring externally attached to such equipment. The AS50881 scope does not include attached devices but does include the interface between the pod/equipment and aircraft wiring. Section 3.3.5 addresses components such as antennas and other similar equipment that were once supplied as Government Furnished Aeronautical/Aerospace Equipment (GFAE).
Standard

Ultraviolet (UV) Laser Marking Performance of Aerospace Wire Constructions
2022-08-09
CURRENT
AIR5558A
The purpose of this report is to provide information on the results of ultraviolet (UV) laser marking and mark contrast measurement of a wide range of aerospace wire and cable constructions, the specifications for most of which do not state specific requirements for laser markability. The contents of this document are for information and guidance only. It is not intended that it be used as the basis for marking process specifications or standards, which are covered by AS5649.
Standard

Development, Verification, and Validation of a Thermal Model for Determining Current Derating Design Limits of Aerospace Wires and Wire Bundles
2021-08-18
CURRENT
ARP7987
The thermal modeling guidelines and best practices provided in this document are applicable to powered aerospace vehicle wires and wire bundles in thermal environments ranging from -65 to +260 °C (-85 to +500 °F) and pressures ranging from sea level to space vacuum. Currently the ARP only considers steady state and direct current conditions. The effects of wiring terminations and connectors are not addressed. Both can significantly impact the overall current derating and safety margins for a wiring system.
Standard

Transmission Lines, Transverse Electromagnetic Mode
2020-10-30
CURRENT
ARP81490B
This document covers the general recommendations for Transverse Electromagnetic Mode (TEM) Transmission Lines intended for use in airborne systems (see 6.2.14). For U.S military applications, TEM Transmission Lines shall meet the requirements in accordance with MIL-T-81490. The follow index lists the recommended requirements and methods covered by the Aerospace Recommended Practice (ARP):
Standard

Electrical Wiring Fuel Compatibility
2020-09-18
CURRENT
AIR6820A
This SAE Aerospace Information Report (AIR) is limited to the subject of compatibility of wiring as part of aircraft Electrical Wiring and Interconnect Systems (EWIS) installed in and around aircraft fuel tanks.
Standard

Aerospace Vehicle Wiring, Lessons Learned
2020-04-16
HISTORICAL
AIR6808
This SAE Aerospace Information Report (AIR) is limited to the requirements of AS50881 and examines these requirements, providing rationale behind them. AS50881 is only applicable to the aircraft electrical wiring and interconnect system (EWIS). Pods and other devices that can be attached to an aircraft are considered as part of the aircraft equipment design. Its scope does not include wiring inside of airborne electronic equipment, but does apply to wiring externally attached to such equipment. The AS50881 scope does not include attached devices but does include the interface between the pod/equipment and aircraft wiring. 3.3.5 addresses components such as antennas and other similar equipment that were once supplied as Government Furnished Aeronautical/Aerospace Equipment (GFAE).
Standard

Design and Handling Guide Radio Frequency Absorptive Type Wire and Cables (Filter Line, AS85485)
2020-01-31
CURRENT
AIR4465A
This document presents design and application information which will allow optimized utilization of filter line wire and cable purchased to AS85485. Filter line wire is defined and design information is presented. The electrical and mechanical performance characteristics of the wire, along with recommended harnessing methods and techniques, are also presented.
Standard

Marking of Electrical Insulating Materials
2019-12-27
CURRENT
AS5942
This specification establishes the performance requirements for the identification of wire and cable by indirect markings that have been applied to electrical insulating materials including heat shrink sleeving, wrap around labels and “tie-on” tags as well as any other types of materials used for indirect marking. This specification covers the processes used to mark these materials, including impact ink marking, thermal transfer, hot stamp, and lasers, etc. This specification does not cover the direct marking on insulated electrical wires and cables.
Standard

Wire and Cable Marking Process, UV Laser
2019-10-21
CURRENT
AS5649A
This standard is applicable to the marking of aerospace vehicle electrical wires and cables using ultraviolet (UV) lasers. This standard specifies the process requirements for the implementation of UV laser marking of aerospace electrical wire and cable and fiber optic cable to achieve an acceptable quality mark using equipment designed for UV laser marking of identification codes on aerospace wire and cable. Wiring specified as UV laser markable subject to AS4373 and which has been marked in accordance with this standard will conform to the requirements of AS50881.
Standard

Etching of Fluoropolymer Insulations
2019-06-11
CURRENT
ARP6167
This SAE Aerospace Recommended Practice (ARP) describes the etching of fluoropolymer electrical wire insulations to ensure that all facets of the process from the chemistry to the processing, to the storage and handling are well defined.
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