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Training / Education

A Familiarization of Drivetrain Components

In this course, participants will be exposed to various methods that can be used to accomplish an efficient, robust & quiet running drivetrain. This course focuses on the terms, functions, nomenclature, operating characteristics and effect on vehicle performance for each of the drivetrain components. Participants will receive an introduction to the various components of the drivetrain, including the clutch or torque converter, manual or automatic transmission, driveshaft, axle, wheel ends, and brakes.

Training / Education

Design for Manufacturing & Assembly

Design for Manufacturing and Assembly (DFM+A), pioneered by Boothroyd and Dewhurst, has been used by many companies around the world to develop creative product designs that use optimal manufacturing and assembly processes.  Correctly applied, DFM+A analysis leads to significant reductions in production cost, without compromising product time-to-market goals, functionality, quality, serviceability, or other attributes.  This course will include information on how DFM+A fits in with QFD, Concurrent Engineering, Robust Engineering, and other disciplines.

Training / Education

Automotive Lighting Design and Technology

 Automotive lighting is critical to passenger safety, comfort, and vehicle styling. The technology used in automotive lighting has rapidly expanded to make the lighting safer and more pleasing to customers. This course provides broad information about automotive lighting systems with emphasis on lighting functions, effectiveness, and technologies. The intent is to assist participants in gaining sufficient knowledge about automotive lighting and its importance in overall vehicle design and development.

Training / Education

Metal Forming

This course covers metal forming and related manufacturing processes, emphasizing practical applications. From forged or P/M connecting rods to tailor-welded blank forming, metal parts are integral to the automotive industry. As a high value adding category of manufacturing, metal forming is increasingly important to the core competency of automobile manufacturers and suppliers. A thorough survey of metal forming processes and metal forming mechanics will be performed, including bulk deformation, sheet-metal, and powder metallurgy operations. Design considerations are fully integrated into the course and are presented with every process.

Training / Education

Fundamentals of Automotive All-Wheel Drive Systems

This course provides an introduction to the fundamental concepts and evolution of passenger car and light truck 4x4/all-wheel drive (AWD) systems including the nomenclature utilized to describe these systems. Basic power transfer unit and transfer case design parameters, component application to system function, the future of AWD systems, and emerging technologies that may enable future systems are covered. This course is an excellent follow-up to the  98024-A Familiarization of Drivetrain Components course (which is designed for those who have limited experience with the total drivetrain).

Training / Education

Accelerated Test Methods for Ground and Aerospace Vehicle Development

This course is verified by Probitas Authentication as meeting the AS9104/3A requirements for continuing Professional Development.  Engineers and managers involved with product development are constantly challenged to reduce time to market, minimize warranty costs, and increase product quality. With less and less time for testing, the need for effective accelerated test procedures has never been greater.

Training / Education

Combustion and Emissions for Engineers

Public awareness regarding pollutants and their adverse health effects has created an urgent need for engineers to better understand the combustion process as well as the pollutants formed as by-products of that process. To effectively contribute to emission control strategies and design and develop emission control systems and components, a good understanding of the physical and mathematical principles of the combustion process is necessary. This course will bring issues related to combustion and emissions "down to earth," relying less on mathematical terms and more on physical explanations and analogies.

Training / Education

The Tire as a Vehicle Component

The principal functions of the pneumatic tire are to generate driving, braking, and cornering forces while safely carrying the vehicle load and providing adequate levels of ride comfort. This course explains how tire forces and moments are generated under different operating and service conditions and, in turn, demonstrates how these forces and moments influence various vehicle responses such as braking, handling, ride, and high-speed performance. The content focuses on the fundamentals of tire behavior in automobiles, trucks, and farm tractors, but also includes experimental and empirical results, when necessary. 

Training / Education

Tire and Wheel Safety Issues

One of the most important safety critical components on cars, trucks, and aircraft is the pneumatic tire. Vehicle tires primarily control stopping distances on wet and dry roads or runways and strongly influence over-steer/under-steer behavior in handling maneuvers of cars and trucks. The inflated tire-wheel assembly also acts as a pressure vessel that releases a large amount of energy when catastrophically deflated. The tire can also serve as a fulcrum, both directly and indirectly, in contributing to vehicle rollover. This course covers these facets of tire safety phenomena.

Training / Education

Reverse Engineering Technology of Reinvention

This course is verified by Probitas Authentication as meeting the AS9104/3A requirements for continuing Professional Development. Reverse engineering has become a common and acceptable practice utilized by many original equipment manufacturers and suppliers. This course focuses on the application of modern technologies used to decode the design details and manufacturing processes of an existing part in the absence of the original design data.  It emphasizes the real-life practice of reverse engineering in the aerospace industry from both scientific and legal points of view.  

Training / Education

Strategic Leadership

As a strategic leader, it is your responsibility to ensure that your organization is moving in the right direction. Executives and high-level managers must have the practical insight necessary to address competitive business challenges. Participants will gain simple, but powerful lessons to more fully engage in strategic discussions, ask pertinent questions, facilitate critical decisions and shape high performing organizations. In addition, the course provides participants with a personal leadership profile that illustrates their strengths and potential limitations.

Training / Education

Aerospace Program Management - It's More than Scheduling and Delivery

Effective and efficient management of today's complex and integrated programs requires both the refinement of interpersonal and basic leadership skills as well as the application of appropriate technologies and tools.  This course is intended to introduce basic program management skills and techniques to first-line and mid-level leaders to help them comfortably and confidently assume their role and to aid in assuring program success.

Training / Education

Applied Brake Controls Test Track Experience ABS, TCS, and ESC

  Take notes.  Take a spin.  Repeat.  Six classroom modules (2 each for ABS, TCS and ESC!) are paired with six driving modules on a real-world ice and snow development test track in the Upper Peninsula of Michigan.  There's no better way to reinforce classroom learning than by grabbing the steering wheel.  All of the driving exercises have been specifically developed so that anyone can hop in the car and immediately link what you have just learned in the classroom.  

Training / Education

Emissions-Related OBD Systems A Design Overview

This course is designed to provide an overview of the fundamental design objectives and the features needed to achieve those objectives for generic on-board diagnostics. The basic structure of an on-board diagnostic will be described along with the system definitions needed for successful implementation.

Training / Education

Navigating Requirements for International Certification of Aviation Products

This course describes the basic elements of the process for achieving a successful aircraft certification globally once certification by the State of Design has been accomplished. The regulatory framework established under ICAO is presented with discussion of how major countries around the world comply with the ICAO Standards and Recommended Practices (SARPs). The uncertainty of how each country performs validation is a challenge. This course identifies common validation practices and key bilateral agreements which facilitate acceptance of aviation products from one country to another.

Training / Education

Quality Function Deployment Transforming Voice of the Customer into Engineering Specifications

This course is offered in China only and presented in Mandarin Chinese. The course materials are bilingual (English and Chinese). Currently in the industry, especially within China, product requirement development is more of an experience-based process rather than a scientific methodology. This course addresses this issue and provides a more process-driven method for better requirement development through the Quality Function Deployment (QFD) methodology.  Real industrial examples are used to demonstrate how to systematically convert the voice of the customer data to engineering specifications using QFD.

Training / Education

Big Data Analytics for Connected, Autonomous Vehicles and Smart Cities

There is a growing interest in the concept of a smart city and how these advanced technologies will improve the quality of living and make a city more attractive to visitors, commerce and industry. This course fills an unmet need for defining and explaining the relationship between connected and autonomous vehicles (CAVs) and smart city transportation. It is apparent that CAVs will achieve the best results when integrated with current and emerging urban infrastructure for transportation. This course addresses such integration from technology, organizational, policy and business model perspectives.

Training / Education

Introduction to ISO 90012015 and IATF 169492016

The concept of a Quality System’s approach to business has been employed successfully and sometimes not so successfully for several decades. The International Organization for Standardization (ISO) has been supplying standards that list the key elements/clauses and requirements for building and implementing Quality Systems for over 30 years. These standards are based on the relatively simple concepts of Total Quality Management (TQM), essential principals of management, and a “Process” approach. These standards have been revised several times over the years to make them more realistic and user friendly.

Training / Education

Creating and Managing a Product Compliance Program

This two-day course presents a process development methodology that can be used repeatedly as new compliance requirements emerge.  You will learn best practices in creating a compliance program for your products and markets, and how to use this program at all stages of product development and production.  Sample spreadsheets will be used to demonstrate tailoring the program to your product, your markets, and your organization.  A properly managed compliance program simplifies the certification or approval of your product, and ensures that you regularly apply and document good engineering practices for product safety and reliability.

Training / Education

Design Considerations for Hydraulically Powered Fly-By-Wire Flight Control Actuation Systems

This four-hour short course will present an overview of hydraulically powered flight control actuation systems used on fly-by-wire aircraft, covering both military and commercial applications. The scope this course covers the issues related to the mechanical design of actuators themselves, as well as their control electronics. Additionally, this course will provide participants an overview of the design considerations behind these flight control actuation systems.