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Training / Education

A Familiarization of Drivetrain Components

In this course, participants will be exposed to various methods that can be used to accomplish an efficient, robust & quiet running drivetrain. This course focuses on the terms, functions, nomenclature, operating characteristics and effect on vehicle performance for each of the drivetrain components. Participants will receive an introduction to the various components of the drivetrain, including the clutch or torque converter, manual or automatic transmission, driveshaft, axle, wheel ends, and brakes.

Training / Education

Automotive Lighting Design and Technology

 Automotive lighting is critical to passenger safety, comfort, and vehicle styling. The technology used in automotive lighting has rapidly expanded to make the lighting safer and more pleasing to customers. This course provides broad information about automotive lighting systems with emphasis on lighting functions, effectiveness, and technologies. The intent is to assist participants in gaining sufficient knowledge about automotive lighting and its importance in overall vehicle design and development.

Training / Education

Metal Forming

This course covers metal forming and related manufacturing processes, emphasizing practical applications. From forged or P/M connecting rods to tailor-welded blank forming, metal parts are integral to the automotive industry. As a high value adding category of manufacturing, metal forming is increasingly important to the core competency of automobile manufacturers and suppliers. A thorough survey of metal forming processes and metal forming mechanics will be performed, including bulk deformation, sheet-metal, and powder metallurgy operations. Design considerations are fully integrated into the course and are presented with every process.

Training / Education

Design for Manufacturing & Assembly

Design for Manufacturing and Assembly (DFM+A), pioneered by Boothroyd and Dewhurst, has been used by many companies around the world to develop creative product designs that use optimal manufacturing and assembly processes.  Correctly applied, DFM+A analysis leads to significant reductions in production cost, without compromising product time-to-market goals, functionality, quality, serviceability, or other attributes.  This course will include information on how DFM+A fits in with QFD, Concurrent Engineering, Robust Engineering, and other disciplines.

Training / Education

Combustion and Emissions for Engineers

Public awareness regarding pollutants and their adverse health effects has created an urgent need for engineers to better understand the combustion process as well as the pollutants formed as by-products of that process. To effectively contribute to emission control strategies and design and develop emission control systems and components, a good understanding of the physical and mathematical principles of the combustion process is necessary. This course will bring issues related to combustion and emissions "down to earth," relying less on mathematical terms and more on physical explanations and analogies.

Training / Education

The Tire as a Vehicle Component

The principal functions of the pneumatic tire are to generate driving, braking, and cornering forces while safely carrying the vehicle load and providing adequate levels of ride comfort. This course explains how tire forces and moments are generated under different operating and service conditions and, in turn, demonstrates how these forces and moments influence various vehicle responses such as braking, handling, ride, and high-speed performance. The content focuses on the fundamentals of tire behavior in automobiles, trucks, and farm tractors, but also includes experimental and empirical results, when necessary. 

Training / Education

Tire and Wheel Safety Issues

One of the most important safety critical components on cars, trucks, and aircraft is the pneumatic tire. Vehicle tires primarily control stopping distances on wet and dry roads or runways and strongly influence over-steer/under-steer behavior in handling maneuvers of cars and trucks. The inflated tire-wheel assembly also acts as a pressure vessel that releases a large amount of energy when catastrophically deflated. The tire can also serve as a fulcrum, both directly and indirectly, in contributing to vehicle rollover. This course covers these facets of tire safety phenomena.

Training / Education

Fundamentals of Automotive All-Wheel Drive Systems

This course provides an introduction to the fundamental concepts and evolution of passenger car and light truck 4x4/all-wheel drive (AWD) systems including the nomenclature utilized to describe these systems. Basic power transfer unit and transfer case design parameters, component application to system function, the future of AWD systems, and emerging technologies that may enable future systems are covered. This course is an excellent follow-up to the  98024-A Familiarization of Drivetrain Components course (which is designed for those who have limited experience with the total drivetrain).

Training / Education

Accelerated Test Methods for Ground and Aerospace Vehicle Development

This course is verified by Probitas Authentication as meeting the AS9104/3A requirements for continuing Professional Development.  Engineers and managers involved with product development are constantly challenged to reduce time to market, minimize warranty costs, and increase product quality. With less and less time for testing, the need for effective accelerated test procedures has never been greater.

Training / Education

Design of Experiments - Basic Simplified Taguchi

Design of Experiments is a statistically based, structured approach to product or process improvement that will quickly yield significant increases in product quality and subsequent decreases in cost.  Products and processes can be designed to function with less variation and with less sensitivity to environmental factors or customer usage. While still maintaining high quality from a customer's viewpoint, products and processes can utilize lower cost materials and methods.  Specifications can be opened-up with wider tolerances while still maintaining high quality for customers.  

Training / Education

High-Performance Brake Systems

While most passenger car brake systems are quite robust and reliable under typical operating conditions, high-performance driving and/or racetrack operation generally require alternative design solutions to optimize consistency and longevity. Whether it is brake fluid fade, cracked rotor discs, chronic knockback, or insufficient brake pad life, the stresses of motorsports can pose unique challenges to even the very best brake system designs.

Training / Education

EV Motor Design Analysis and Test Verification

This course, designed for EV motor engineers and graduate participants, systematically introduces EV motor design analysis and test verification. Combined with engineering practice, it discusses typical EV motor design cases and practical issues related to EV motor technology, aiming to broaden the horizon of EV motor design engineers and improve their problem-solving skills.

Training / Education

Intelligent Vehicles From Functional Framework to Vehicle Architecture

This course provides an overview of state-of-the-art intelligent vehicles, presents a systematic framework for intelligent technologies and vehicle-level architecture, and introduces testing methodologies to evaluate individual and integrated intelligent functions. Considering the increasing demand for vehicle intelligence, it is critical to gain an understanding of the growing variety of intelligent vehicle technologies and how they must function together effectively as a system.

Training / Education

Model-based Development of Embedded Software in Compliance with ISO 26262 – Challenges and Effective Solutions

This training class describes how to develop and safeguard safety critical embedded software in serial projects with Simulink in compliance with ISO 26262 (part 6). Beginning with a general overview of the ISO standard, we proceed by focusing on the ISO 26262 requirements that are specifically relevant to model based development. We address the impact the standard has had on model-based development with Simulink, as well as the requirements for model and software architecture in safety critical software. We also look at modeling guidelines and testing before wrapping up the class by assessing ISO 26262 readiness of controller functions.

Training / Education

DO-178C Basic Training

This course is offered in China only and presented in Mandarin Chinese. The course materials are bilingual (English and Chinese). This course is offered in Mandarin Chinese. The course materials are in English and Chinese. RTCA DO-178C is the accepted standard for civil aviation software development and certification, and Chinese civil aviation companies must comply with this standard to meet airworthiness requirements. Participants will attain a basic understanding of the concepts of DO-178C and how it is properly utilized.

Training / Education

Fundamentals and Applications of Electric Motors for Automotive Industries

As the electrification of automobiles is on the rise, it is imperative that the capabilities and limits of the associated devices and systems be understood at a higher level than previously considered adequate. For example, the Tesla Model S has 62 electric motors while the Model X has 70! They propel the vehicle and provide comfort too. Their design must reflect the worst case operating scenarios, duty cycles, environment, country of use and its standards, etc.

Training / Education

Design Verification Plan & Report (DVP&R) - Overview and Application

This course is verified by Probitas as meeting the AS9104/3A requirements for Continuing Professional Development. In this one-day course on Design Verification Plan and Report Overview and Application, participants will be introduced to important concepts, the basic theory behind the concepts, and discuss how these concepts can be applied to the client's design reliability activities. Participant involvement will be maximized to demonstrate and reinforce the concepts through reading assignments, group discussions, and exercises where students will begin a DVP&R on a client product.

Training / Education

LIDAR and Infrared Cameras for ADAS and Autonomous Sensing

This course examines ADAS and autonomous vehicle technologies that offer the potential to increase safety while attempting to optimize the cost of car ownership. LIDAR (light detection ranging) and Infrared camera sensing are seeing a rapid growth and adoption in the industry. However, the sensor requirements and system architecture options continue to evolve almost every six months. This course will provide the foundation to build on for these two technologies in automotive applications. It will include a demonstration model for LIDAR and Infrared camera.

Training / Education

Advanced Product Quality Planning

This course is verified by Probitas as meeting the AS9104/3A requirements for Continuing Professional Development. Advanced product quality planning (APQP) is essential to improving the way companies develop products and services.  It is a standardized, universally accepted fundamental business strategy. This strategy is applicable to all types of organizations including manufacturing and service companies, schools, hospitals, and governmental agencies. The aim of APQP is to enable the organization to produce products and provide services focused on satisfying customer’s needs, wants, and expectations.  

Training / Education

Model-Based Systems Engineering (MBSE)

This course is offered in China only and presented in Mandarin Chinese. The course materials are bilingual (English and Chinese). As the complexity of products increases, traditional text-based systems engineering can no longer meet the needs. To solve the problem, Model-based Systems Engineering offers a unified communication platform among relevant staff by carrying out diagram-based unambiguous description, analysis and design for the demand, and structure and behavior of complex systems in the form of a model.