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Technical Paper

Combined CFD and CAA Simulations with Impedance Boundary Conditions

2021-08-31
2021-01-1048
In computational fluid dynamic (CFD) and computational aeroacoustics (CAA) simulations, the wall surface is normally treated as a purely reflective wall. However, some surface treatments are usually applied in experiments. Thus, the acoustic simulations cannot be validated by experimental results. One of the major challenges is how to define acoustically boundary conditions in a well-posed way. In aeroacoustics analysis, impedance is a quantity to characterize reflectivity and absorption of an acoustically treated surface, which may be introduced into the numerical models as a frequency-domain boundary condition. However, CFD and CAA simulations are time-domain computations, meaning the frequency-domain impedance boundary condition cannot be adopted directly. Several methods, including the three-parameter model, the z-transform method and the reflection coefficient model, were developed.
Technical Paper

Design Optimization of Sandwich Composite Armors for Blast Mitigation Using Bayesian Optimization with Single and Multi-Fidelity Data

2020-04-14
2020-01-0170
The most common and lethal weapons against military vehicles are the improvised explosive devices (IEDs). In an explosion, critical cabin’s penetrations and high accelerations can cause serious injuries and death of military personnel. This investigation uses single and multi-fidelity Bayesian optimization (BO) to design sandwich composite armors for blast mitigation. BO is an efficient methodology to solve optimization problems that involve black-box functions. The black-box function of this work is the finite element (FE) simulation of the armor subjected to blast. The main two components of BO are the surrogate model of the black-box function and the acquisition function that guides the optimization. In this investigation, the surrogate models are Gaussian Process (GP) regression models and the acquisition function is the multi-objective expected improvement (MEI) function. Information from low and high fidelity FE models is used to train the GP surrogates.
Technical Paper

Research on Joining High Pressure Die Casting Parts by Self-Pierce Riveting (SPR) Using Ring-Groove Die Comparing to Heat Treatment Method

2020-04-14
2020-01-0222
Nowadays, the increasing number of structural high pressure die casting (HPDC) aluminum parts need to be joined with high strength steel (HSS) parts in order to reduce the weight of vehicle for fuel-economy considerations. Self-Pierce Riveting (SPR) has become one of the strongest mechanical joining solutions used in automotive industry in the past several decades. Joining HPDC parts with HSS parts can potentially cause joint quality issues, such as joint button cracks, low corrosion resistance and low joint strength. The appropriate heat treatment will be suggested to improve SPR joint quality in terms of cracks reduction. But the heat treatment can also result in the blister issue and extra time and cost consumption for HPDC parts. The relationship between the microstructure of HPDC material before and after heat treatment with the joint quality is going to be investigated and discussed for interpretation of cracks initiation and propagation during riveting.
Technical Paper

A New Approach of Generating Travel Demands for Smart Transportation Systems Modeling

2020-04-14
2020-01-1047
The transportation sector is facing three revolutions: shared mobility, electrification, and autonomous driving. To inform decision making and guide smart transportation system development at the city-level, it is critical to model and evaluate how travelers will behave in these systems. Two key components in such models are (1) individual travel demands with high spatial and temporal resolutions, and (2) travelers’ sociodemographic information and trip purposes. These components impact one’s acceptance of autonomous vehicles, adoption of electric vehicles, and participation in shared mobility. Existing methods of travel demand generation either lack travelers’ demographics and trip purposes, or only generate trips at a zonal level. Higher resolution demand and sociodemographic data can enable analysis of trips’ shareability for car sharing and ride pooling and evaluation of electric vehicles’ charging needs.
Journal Article

Effects of Controlled Modulation on Surface Textures in Deep-Hole Drilling

2012-09-10
2012-01-1868
Deep-hole drilling is among the most critical precision machining processes for production of high-performance discrete components. The effects of drilling with superimposed, controlled low-frequency modulation - Modulation-Assisted Machining (MAM) - on the surface textures created in deep-hole drilling (ie, gun-drilling) are discussed. In MAM, the oscillation of the drill tool creates unique surface textures by altering the burnishing action typical in conventional drilling. The effects of modulation frequency and amplitude are investigated using a modulation device for single-flute gun-drilling on a computer-controlled lathe. The experimental results for the gun-drilling of titanium alloy with modulation are compared and contrasted with conventional gun-drilling. The chip morphology and surface textures are characterized over a range of modulation conditions, and a model for predicting the surface texture is presented. Implications for production gun-drilling are discussed.
Journal Article

Modeling and Simulation of a Hydraulic Steering System

2008-10-07
2008-01-2704
Conventional hydraulic steering systems keep improving performance and driving comfort by introducing advanced features via mechanical design. The ever increasing mechanical complexity requires the advanced modeling and simulation technology to mitigate the risks in the early stage of the development process. In this paper, we focus on advanced modeling tools environment with an example of a load sensing hydraulic steering system. The complete system architecture is presented. Analytical equations are developed for a priority valve and a steering control unit as the foundation of modeling. The full version of hydraulic steering system model is developed in Dymola platform. In order to capture interaction between steering and vehicle, the co-simulation platform between the hydraulic steering system and vehicle dynamics is established by integrating Dymola, Carsim and Simulink.
Journal Article

A Novel Pressure-Feedback Based Adaptive Control Method to Damp Instabilities in Hydraulic Machines

2012-09-24
2012-01-2035
Excessive vibration and poor controllability occur in many mobile fluid power applications, with negative consequences as concerns operators' health and comfort as well as machine safety and productivity. This paper addresses the problem of reducing oscillations in fluid power machines presenting a novel control technique of general applicability. Strong nonlinearities of hydraulic systems and the unpredictable operating conditions of the specific application (e.g. uneven ground, varying loads, etc.) are the main challenges to the development of satisfactory general vibration damping methods. The state of the art methods are typically designed as a function of the specific application, and in many cases they introduce energy dissipation and/or system slowdown. This paper contributes to this research by introducing an energy efficient active damping method based on feedback signals from pressure sensors mounted on the flow control valve block.
Technical Paper

Surface Pressure Fluctuations in Separated-Reattached Flows Behind Notched Spoilers

2007-05-15
2007-01-2399
Notched spoilers may be used to suppress flow-induced cavity resonance in vehicles with open sunroofs or side windows. The notches are believed to generate streamwise vortices that break down the structure of the leading edge cross-stream vortices predominantly responsible for the cavity excitation. The objectives of the present study were to gain a better understanding of the buffeting suppression mechanisms associated with notched spoilers, and to gather data for computational model verification. To this end, experiments were performed to characterize the surface pressure field downstream of straight and notched spoilers mounted on a rigid wall to observe the effects of the notches on the static and dynamic wall pressure. Detailed flow velocity measurements were made using hot-wire anemometry. The results indicated that the presence of notches on the spoiler reduces drag, and thus tends to move the flow reattachment location closer to the spoiler.
Technical Paper

Indirect Measurement of Tire Slip and Understeer/Oversteer

2006-12-05
2006-01-3605
This paper presents a method for indirect measurement of tire slip angles from chassis acceleration, yaw rate, and steer angle measurements. The chassis is assumed to be rigid so that acceleration data can be integrated to estimate velocities of the front and rear of the vehicle, from which slip angles can be predicted. The difference in front and rear slip angles is indicative of vehicle oversteer/understeer. Understeer data can then be correlated with position on the track to better understand vehicle handling behavior, aiding the tuning process. The technique is presented, and shown to work well with simulated data, even when the data is corrupted with up to 20% noise. Therefore, the inversion process presented here is theoretically sound. However, when the technique is applied to measured data from race cars, it is shown to be inaccurate. One suspected problem is the difficulty of getting accurate yaw rate data.
Technical Paper

Modeling and Simulation of an Electric Warship Integrated Engineering Plant

2006-11-07
2006-01-3050
A layered approach to the simulation of dynamically interdependent systems is presented. In particular, the approach is applied to the integrated engineering plant of a notional all-electric warship. The models and parameters of the notional ship are presented herein. This approach is used to study disruptions to the integrated engineering plant caused by anti-ship missiles. Example simulation results establish the effectiveness of this approach in examining the propagation of faults and cascading failures throughout a dynamically interdependent system of systems.
Technical Paper

Characterizing Crop-Waste Loads for Solid-Waste Processing

2007-07-09
2007-01-3187
In long-duration, closed human habitats in space that include crop growth, one challenge that is faced while designing a candidate waste processor is the composition of solid-waste loads, which include human waste, packaging and food-processing materials, crop spoilage, and plant residues. In this work, a new modeling tool is developed to characterize crop residues and food wastes based on diet in order to support the design of solid-waste technologies for closed systems. The model predicts amounts of crop residues and food wastes due to food processing, crop harvests, and edible spoilage. To support the design of solid-waste technologies, the generation of crop residues and food wastes was characterized for a 600-day mission to Mars using integrated menu, crop, and waste models. The three sources of plant residues and food waste are identified to be food processors, crop harvests, and edible spoilage.
Technical Paper

Thermal Interface Materials Based on Anchored Carbon Nanotubes

2007-07-09
2007-01-3127
The new devices and missions to achieve the aims of NASA's Science Mission Directorate (SMD) are creating increasingly demanding thermal environments and applications. In particular, the low conductance of metal-to-metal interfaces used in the thermal switches lengthen the cool-down phase and resource usage for spacecraft instruments. During this work, we developed and tested a vacuum-compatible, durable, heat-conduction interface that employs carbon nanotube (CNT) arrays directly anchored on the mating metal surfaces via microwave plasma-enhanced, chemical vapor deposition (PECVD). We demonstrated that CNT-based thermal interface materials have the potential to exceed the performance of currently available options for thermal switches and other applications.
Technical Paper

Balloon Launched UAV with Nested Wing for Near Space Applications

2007-09-17
2007-01-3910
There has always been, from the very first UAV, a need for providing cost-effective methods of deploying unmanned aircraft systems at high altitudes. Missions for UAVs at high altitudes are used to conduct atmospheric research, perform global mapping missions, collect remote sensing data, and establish long range communications networks. The team of Gevers Aircraft, Technology Management Group, and Purdue University have designed an innovative balloon launched UAV for these near space applications. A UAV (Payload Return Vehicle) with a nested morphing wing was designed in order to meet the challenges of high altitude flight, and long range and endurance without the need for descent rate control with rockets or a feathering mode.
Technical Paper

Comparisons of Computed and Measured Results of Combustion in a Diesel Engine

1998-02-23
980786
Results of computations of flows, sprays and combustion performed in an optically- accessible Diesel engine are presented. These computed results are compared with measured values of chamber pressure, liquid penetration, and soot distribution, deduced from flame luminosity photographs obtained in the engine at Sandia National Laboratories and reported in the literature. The computations were performed for two operating conditions representing low load and high load conditions as reported in the experimental work. The computed and measured peak pressures agree within 5% for both the low load and the high load conditions. The heat release rates derived from the computations are consistent with expectations for Diesel combustion with a premixed phase of heat release and then a diffusion phase. The computed soot distribution shows noticeable differences from the measured one.
Technical Paper

Simulation of MADMEL Power Systems Components

1998-04-21
981258
Detailed computer models of system components for More Electric Aircraft have been developed using the Advanced Control System Language (ACSL) and its graphical front-end, Graphic Modeller. Among the devices modeled are a wound-rotor synchronous generator with parallel bridge-rectifier outputs, a switched-reluctance generator, and various loads including a DC-DC converter, an inverter-driven induction motor, and an electro-hydrostatic actuator. Results from the simulations are presented together with corroborating experimental test results.
Technical Paper

An Automated State Model Generation Algorithm for Simulation/Analysis of Power Systems with Power Electronic Components

1998-04-21
981256
In this paper, a recently-developed algorithmic method of deriving the state equations of power systems containing power electronic components is described. Therein the system is described by the pertinent branch parameters and the circuit topology; however, unlike circuit-based algorithms, the difference equations are not implemented at the branch level. Instead, the composite system state equations are established. A demonstration of the computer implementation of this algorithm to model a variable-speed, constant-frequency aircraft generation system is described. Because of the large number of states and complexity of the system, particular attention is placed on the development of a model structure which provides optimal simulation efficiency.
Technical Paper

Model-based Development for Event-driven Applications using MATLAB: Audio Playback Case Study

2007-04-16
2007-01-0783
Audio playbacks are mechanisms which read data from a storage medium and produce commands and signals which an audio system turns into music. Playbacks are constantly changed to meet market demands, requiring that the control software be updated quickly and efficiently. This paper reviews a 12 month project using the MATLAB/Simulink/Stateflow environment for model-based development, system simulation, autocode generation, and hardware-in-the-loop (HIL) verification for playbacks which read music CDs or MP3 disks. Our team began with a “clean slate” approach to playback architecture, and demonstrated working units running production-ready code. This modular, layered architecture enables rapid development and verification of new playback mechanisms, thereby reducing the time needed to evaluate playback mechanisms and integrate into a complete infotainment system.
Technical Paper

Computer Modeling and Simulation of a Tracked Log Skidder with Different Grapple Configurations

1998-09-14
981979
A track-type grapple log skidder was dynamically modeled to allow machine modification by computer to determine the effects of these modifications on the operation of the machine in the forest. The model consisted of an undercarriage, power train, log/drag force, and logging equipment (arch and grapple). This skidder had three types of logging attachments: winch, swinging boom (grapple), and single-function arch (grapple). Each was modeled and simulated under various conditions. The dynamic model of the skidder can be used to analyze its drawbar pull capability and lateral stability with various log weights and soil types on steep slopes. Validation of this model is needed later.
Technical Paper

Communication Skills Development: Practical Implications for a Culture of Safety in Aviation Maintenance

1998-11-09
983113
The negative consequences of unsafe behaviors on the job heavily contribute to the rising costs of doing business in terms of both organization dollars and diminished human quality of life. Developing a safety culture provides a positive proactive approach toward creating a working environment where safety is a top priority. An integral part of accomplishing this task is directly related to training individuals on how the interactions that occur among organizational members and the messages their behaviors send influence others' behaviors. This can be best addressed through communication skill development initiatives including mutual responsibility, trust, avoiding punitive strategies and facilitating assertiveness.
Technical Paper

Health Monitoring for Condition-Based Maintenance of a HMMWV using an Instrumented Diagnostic Cleat

2009-04-20
2009-01-0806
Operation & support costs for military weapon systems accounted for approximately 3/5th of the $500B Department of Defense budget in 2006. In an effort to ensure readiness and decrease these costs for ground vehicle fleets, health monitoring technologies are being developed for Condition-Based Maintenance of individual vehicles within a fleet. Dynamics-based health monitoring is used in this work because vibrations are a passive source of response data, which are global functions of the mechanical loading and properties of the vehicle. A common way of detecting faults in mechanical equipment, such as the suspension and chassis of a ground vehicle, is to compare measured operational vibrations to a reference (or healthy) signature to detect anomalies.
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