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Argonne National Laboratory (ANL), working with the Partnership for a New Generation of Vehicles (PNGV), maintains hybrid vehicle simulation software, the PNGV System Analysis Toolkit (PSAT). PSAT, originally proprietary, has been used by both DOE and the “Big Three” as a modeling tool. The number of PSAT users has increased recently because 15 universities participating in the 2001 FutureTruck competition were given the software for their use. PSAT allows companies to look at new types of vehicles (hybrids) and choose the best configuration according to customer expectations within a minimum of time. PSAT, a forward-looking model, allows the user to simulate a large number of different configurations (conventional, series, parallel, and power split). PSAT is well suited for development of control strategies; by using accurate dynamics component models as its code, PSAT can be implemented directly and tested at the bench scale or in a vehicle.

Today’s value proposition of plug-in hybrid electric vehicles (PHEV) and battery electric vehicles (BEV) remain expensive. While the cost of lithium batteries has significantly decreased over the past few years, more improvement is necessary for PHEV and BEV to penetrate the mass market. However, the technology and cost improvements of the primary components used in electrified vehicles such as batteries, electric machines and power electronics have far exceeded the improvements in the main components used in conventional vehicles and this trend is expected to continue for the foreseeable future. Today’s weight and cost structures of electrified vehicles differ substantially from that of conventional vehicles but that difference will shrink over time. This paper highlights how the weight and cost structures, both in absolute terms and in terms of split between glider and powertrain, converge over time.

As a result of increasingly stringent regulations and higher customer expectations, auto manufacturers have been considering numerous technology options to improve vehicle fuel economy. Transmissions have been shown to be one of the most cost-effective technologies for improving fuel economy. Over the past couple of years, transmissions have significantly evolved and impacted both performance and fuel efficiency. This study validates the shifting control of advanced automatic transmission technologies in vehicle systems by using Argonne National Laboratory's model-based vehicle simulation tool, Autonomie. Different midsize vehicles, including several with automatic transmission (6-speeds, 7-speeds, and 8-speeds), were tested at Argonne's Advanced Powertrain Research Facility (APRF). For the vehicles, a novel process was used to import test data.