Search Results

Future military aircraft will demand lower cost and lower weight subsystems that are more reliable, and easier to maintain and support. To identify and develop subsystems integration technologies that could provide benefits such as these to current and future military aircraft, the Air Force Wright Laboratory (WL/FIVE) initiated the Subsystem Integration Technology (SUIT) program in 1991. McDonnell Douglas Aerospace (MDA) together with Pratt and Whitney (PWA), and AlliedSignal Aerospace Systems and Equipment (ASE) was one of three teams that participated in Phase I of the SUIT program. The MDA Team's goal was to conceptually formulate a SUIT approach which would provide significantly reduced weight and costs while increasing cooling and power generation capabilities. These goals were achieved with a new and innovative energy subsystem suite which integrates aircraft and engine subsystem power, cooling, pumping, and controls.

The National Aeronautics and Space Administration (NASA) Space Station Freedom (SSF) will use Flow-Through Radiators (FTRs) to reject waste heat that is collected from the on-board Heat Acquisition Devices (HADs). The waste heat is sent to the FTRs via the Pump Module Assembly (PMA) subsystem of the External Active Thermal Control System (EATCS). Two developmental FTR panels were integrated with the EATCS Ground Test Article (GTA). The integrated components were investigated under a thermal/vacuum environment in Thermal/Vacuum Chamber A at NASA/JSC during June, 1992. A detailed SINDA/FLUINT FTR model was developed to predict the steady-state thermal/hydraulic performance of the FTRs. A simplified SINDA/FLUINT FTR model was also developed for use in the GTA integrated model. Schematics and plots comparing the test data and model results are presented for both steady-state and transient conditions.

This paper presents an overview of the design and operation of the internal thermal control system (ITCS) developed for Space Station Freedom by the NASA-Johnson Space Center and McDonnell Douglas Aerospace to provide cooling for the resource nodes, airlock, and pressurized logistics modules. The ITCS collects, transports, and rejects waste heat from these modules by a dual-loop, single-phase water cooling system. ITCS performance, cooling, and flow rate requirements are presented. An ITCS fluid schematic is shown and an overview of the current baseline system design and its operation is presented. Assembly sequence of the ITCS is explained as its configuration develops from Man Tended Capability (MTC), for which node 2 alone is cooled, to Permanently Manned Capability (PMC) where the airlock, a pressurized logistics module, and node 1 are cooled, in addition to node 2.

This paper presents the integrated approach toward failure detection, isolation, and recovery/reconfiguration to be used for the Space Station Freedom External Active Thermal Control System (EATCS). The on-board and on-ground diagnostic capabilities of the EATCS are discussed. Time and safety critical failures, as well as noncritical failures, and the detection coverage for each provided by existing capabilities are reviewed. The allocation of responsibility between onboard software and ground-based systems, to be shown during ground testing at the Johnson Space Center, is described. Failure isolation capabilities allocated to the ground include some functionality originally found on orbit but moved to the ground to reduce on-board resource requirements. Complex failures requiring the analysis of multiple external variables, such as environmental conditions, heat loads, or station attitude, are also allocated to ground personnel.

The Space Constructible Radiator (SCR) Life Test heat pipe performance testing is currently conducted at NASA/Johnson Space Center as part of the Advanced Technology Development Program. The SCR is a dual passage, monogroove heat pipe radiator designed and manufactured by Grumman Aerospace for NASA. The heat pipe has many aerospace applications since it can transport a large amount of heat with a compact lightweight design. As the micro-meteoroid/orbital debris environment worsens, it may be advantageous to add the heat pipe radiator to the Space Station's thermal control system. The SCR Life Test has been operating over the last 10 years and will continue until the year 2000. The overall heat transfer coefficient has decreased from 792 W/K (1500 Btu/Hr-°F) to 475 W/K (900 Btu/Hr-°F) but appears to have stabilized. This paper summarizes the SCR Life Test setup and the test results to date.

The objective of this paper is to present results of MDA's payload vibration isolation system research and development program. A unique isolation system with passive or active capabilities designed to provide isolation down to 10-6 g was developed and tested in our 1-g testbed under simulated microgravity conditions. Fluid and electrical umbilicals are also included in the system. The established isolation system performance requirements were met and the testbed data were used to refine our analytical models for predicting flight performance. Simulations using an updated Space Station configuration showed that the payload microgravity requirement can be met by upgrading the hardware from laboratory to flight tolerances and improving the control system design. The next step is to flight test the systems verified in 1 g on the STS/SPACEHAB using a middeck locker size development unit.

A detailed SINDA-FLUINT thermo-hydraulic math model of the International Space Station Alpha single-phase thermal control system has been developed to evaluate the system steady state and transient responses. The model is being used to determine critical system performance characteristics, such as line sizing, flow distribution, and temperatures of critical components. It is also used to support the design of the control system required to maintain set point temperature and a constant system pressure. In the future the model will be correlated with test data to provide a reliable tool to support the Space Station operation. A detailed description of the model is presented in this paper, together with sample calculations representing critical Space Station operating conditions. Sensitivity of computed results to variations in critical design parameters is also presented. Since the model will continue to evolve and be improved, logical process to be followed is also outlined.