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The joint forces and moments applied to the joints in an air suspension system in truck are important input loads for lightweight and fatigue analysis of bushings, air spring brackets, torque arms and trailing arms. In order to derive a reliable solution of joint forces and moments, engineers will generally use Multi Body Dynamics (MBD) simulation software, like ADAMS, which can save time in product development cycle. Taking an air suspension in truck as a study example, a 2-dimensional quasi-static model of an air suspension, whose stiffness of air spring and bushing is nonlinear, is established in ADAMS environment. After that, simulations are performed at the typical and extreme working condition respectively, and the results are compared with another three cases. Case I assumes that the stiffness of air spring is linear but the stiffness of bushings, including torsion and radial stiffness, are nonlinear.

Over the last decade, a number of hybrid architectures have been proposed with the main goal of minimizing energy consumption of off-highway vehicles. One of the architecture subsets which has progressively gained attention is hydraulic hybrids for earth-moving equipment. Among these architectures, hydraulic hybrids with secondary-controlled drives have proven to be a reliable, implementable, and highly efficient alternative with the potential for up to 50% engine downsizing when applied to excavator truck-loading cycles. Multi-input multi-output (MIMO) robust linear control strategies have been developed by the authors' group with notable improvements on the control of the state of charge of the high pressure accumulator. Nonetheless, the challenge remains to improve the actuator position and velocity tracking.

The generator is an important loaded component of an engine front end accessory drive system (EFEADS). With a huge moment of inertia and a highest running speed, the vibration and noise often occurs in operation, which has an effect on the service life. Thus an overrunning alternator decoupler (OAD) is used in the EFEADS for reducing the vibration of system. In this paper, a model of EFEADS with an OAD is established. The impact of the OAD on the dynamic responses of pulley of generator and the system are analyzed, and is verified by bench experiments. And the influence of parameters, such as spring stiffness, moment of inertia of generator and loaded torque on the dynamic performances of the system are studied. The influence of misalignment in pulleys on the dynamic performance of system is also discussed. The presented method is useful for optimizing the dynamic performance of system, such as the oscillation of tensioner arm and the slip ratio of the belt-generator pulley.

To study the generated axial force (GAF) of the drive shaft system more accurately and effectively, this paper introduces the interval uncertainty into the research focusing on the GAF. Firstly, an interval uncertainty model for calculating the GAF is proposed based on the Chebyshev polynomials and an analytical model of the GAF. The input torque, the articulation angle, the rotation angle of the drive shaft system, the pitch circle radius (PCR) of the tripod joint and the friction coefficient are regarded as interval variables. Secondly, the upper and lower bounds of the proposed GAF model under interval uncertainty parameters are calculated quickly with the vertex method. Then the interval uncertainty optimization of the GAF under uncertainty parameters is performed. The upper bound of the response interval of the GAF is taken as the optimization object.

Conventional hydraulic steering systems keep improving performance and driving comfort by introducing advanced features via mechanical design. The ever increasing mechanical complexity requires the advanced modeling and simulation technology to mitigate the risks in the early stage of the development process. In this paper, we focus on advanced modeling tools environment with an example of a load sensing hydraulic steering system. The complete system architecture is presented. Analytical equations are developed for a priority valve and a steering control unit as the foundation of modeling. The full version of hydraulic steering system model is developed in Dymola platform. In order to capture interaction between steering and vehicle, the co-simulation platform between the hydraulic steering system and vehicle dynamics is established by integrating Dymola, Carsim and Simulink.

Excessive vibration and poor controllability occur in many mobile fluid power applications, with negative consequences as concerns operators' health and comfort as well as machine safety and productivity. This paper addresses the problem of reducing oscillations in fluid power machines presenting a novel control technique of general applicability. Strong nonlinearities of hydraulic systems and the unpredictable operating conditions of the specific application (e.g. uneven ground, varying loads, etc.) are the main challenges to the development of satisfactory general vibration damping methods. The state of the art methods are typically designed as a function of the specific application, and in many cases they introduce energy dissipation and/or system slowdown. This paper contributes to this research by introducing an energy efficient active damping method based on feedback signals from pressure sensors mounted on the flow control valve block.

A temperature estimation algorithm (thermal observer) that provides accurate estimates of the thermal states of an electric machine in real time is presented. The thermal observer is designed to be a Kalman filter that combines thermal state predictions from a lumped-parameter thermal model of the electric machine with temperature measurements from a single external temperature sensor. An analysis based on the error covariance matrix of the Kalman filter is presented to guide the selection of the best sensor location. The thermal observer performance is demonstrated using a 3.8 kW permanent-magnet machine. Comparison of the thermal observer estimates and the actual temperatures demonstrate that this approach can provide accurate knowledge of the machine's thermal states despite modeling uncertainty and unknown initial machine thermal states.

In long-duration, closed human habitats in space that include crop growth, one challenge that is faced while designing a candidate waste processor is the composition of solid-waste loads, which include human waste, packaging and food-processing materials, crop spoilage, and plant residues. In this work, a new modeling tool is developed to characterize crop residues and food wastes based on diet in order to support the design of solid-waste technologies for closed systems. The model predicts amounts of crop residues and food wastes due to food processing, crop harvests, and edible spoilage. To support the design of solid-waste technologies, the generation of crop residues and food wastes was characterized for a 600-day mission to Mars using integrated menu, crop, and waste models. The three sources of plant residues and food waste are identified to be food processors, crop harvests, and edible spoilage.

The new devices and missions to achieve the aims of NASA's Science Mission Directorate (SMD) are creating increasingly demanding thermal environments and applications. In particular, the low conductance of metal-to-metal interfaces used in the thermal switches lengthen the cool-down phase and resource usage for spacecraft instruments. During this work, we developed and tested a vacuum-compatible, durable, heat-conduction interface that employs carbon nanotube (CNT) arrays directly anchored on the mating metal surfaces via microwave plasma-enhanced, chemical vapor deposition (PECVD). We demonstrated that CNT-based thermal interface materials have the potential to exceed the performance of currently available options for thermal switches and other applications.

There has always been, from the very first UAV, a need for providing cost-effective methods of deploying unmanned aircraft systems at high altitudes. Missions for UAVs at high altitudes are used to conduct atmospheric research, perform global mapping missions, collect remote sensing data, and establish long range communications networks. The team of Gevers Aircraft, Technology Management Group, and Purdue University have designed an innovative balloon launched UAV for these near space applications. A UAV (Payload Return Vehicle) with a nested morphing wing was designed in order to meet the challenges of high altitude flight, and long range and endurance without the need for descent rate control with rockets or a feathering mode.

Results of computations of flows, sprays and combustion performed in an optically- accessible Diesel engine are presented. These computed results are compared with measured values of chamber pressure, liquid penetration, and soot distribution, deduced from flame luminosity photographs obtained in the engine at Sandia National Laboratories and reported in the literature. The computations were performed for two operating conditions representing low load and high load conditions as reported in the experimental work. The computed and measured peak pressures agree within 5% for both the low load and the high load conditions. The heat release rates derived from the computations are consistent with expectations for Diesel combustion with a premixed phase of heat release and then a diffusion phase. The computed soot distribution shows noticeable differences from the measured one.

Detailed computer models of system components for More Electric Aircraft have been developed using the Advanced Control System Language (ACSL) and its graphical front-end, Graphic Modeller. Among the devices modeled are a wound-rotor synchronous generator with parallel bridge-rectifier outputs, a switched-reluctance generator, and various loads including a DC-DC converter, an inverter-driven induction motor, and an electro-hydrostatic actuator. Results from the simulations are presented together with corroborating experimental test results.

Audio playbacks are mechanisms which read data from a storage medium and produce commands and signals which an audio system turns into music. Playbacks are constantly changed to meet market demands, requiring that the control software be updated quickly and efficiently. This paper reviews a 12 month project using the MATLAB/Simulink/Stateflow environment for model-based development, system simulation, autocode generation, and hardware-in-the-loop (HIL) verification for playbacks which read music CDs or MP3 disks. Our team began with a “clean slate” approach to playback architecture, and demonstrated working units running production-ready code. This modular, layered architecture enables rapid development and verification of new playback mechanisms, thereby reducing the time needed to evaluate playback mechanisms and integrate into a complete infotainment system.

Early experience with precision farming technology suggests that some hardware and software may follow a rapid S curve adoption path, but that the use of integrated precision farming systems may take longer to develop and be subject to false starts and periods of stagnation. Yield monitors appear to be following a classic S curve adoption path. Precision farming adoption is like that of hybrid corn because changes in organizations will be required to use it effectively. It is like motorized mechanization because it is coming on the market in an immature form and lends itself to farmer tinkering.

The negative consequences of unsafe behaviors on the job heavily contribute to the rising costs of doing business in terms of both organization dollars and diminished human quality of life. Developing a safety culture provides a positive proactive approach toward creating a working environment where safety is a top priority. An integral part of accomplishing this task is directly related to training individuals on how the interactions that occur among organizational members and the messages their behaviors send influence others' behaviors. This can be best addressed through communication skill development initiatives including mutual responsibility, trust, avoiding punitive strategies and facilitating assertiveness.

The need for greater capacity in automotive transportation (in the midst of constrained resources) and the convergence of key technologies from multiple domains may eventually produce the emergence of a “swarm” concept of operations. The swarm, a collection of vehicles traveling at high speeds and in close proximity, will require management techniques to ensure safe, efficient, and reliable vehicle interactions. We propose a shared-autonomy approach in which the strengths of both human drivers and machines are employed in concert for this management. A fuzzy logic-based control implementation is combined with a genetic algorithm to select the shared-autonomy architecture and sensor capabilities that optimize swarm operations.

Operation & support costs for military weapon systems accounted for approximately 3/5th of the $500B Department of Defense budget in 2006. In an effort to ensure readiness and decrease these costs for ground vehicle fleets, health monitoring technologies are being developed for Condition-Based Maintenance of individual vehicles within a fleet. Dynamics-based health monitoring is used in this work because vibrations are a passive source of response data, which are global functions of the mechanical loading and properties of the vehicle. A common way of detecting faults in mechanical equipment, such as the suspension and chassis of a ground vehicle, is to compare measured operational vibrations to a reference (or healthy) signature to detect anomalies.

This paper introduces an integration-level analysis tool to provide feedback for high-level trade spaces. The Purdue University Lunar C3I Model integrates approximations of several domain-specific models to simulate for many years the effect of network and asset parameters. This paper discusses the communication, anomaly response, and autonomy simulation models in depth. Results of these models provide specific examples of integration-level figures of merit that can be useful for comparing different campaign implementations. These figures of merit are contrasted with related domain-specific figures of merit in order to demonstrate the need for higher-level system integration decisions. A final example of integration-level results and interpretation discusses the autonomy level of the Altair lunar lander.

A low-cost hydrostatic absorption dynamometer has been developed for small to medium sized engines. The dynamometer was designed and built by students to support student projects and educational activities. The availability of such a dynamometer permits engine break-in cycles, performance testing, and laboratory instruction in the areas of engines, fuels, sensors, and data acquisition. The dynamometer, capable of loading engines up to 60kW at 155Nm and 3600rpm, incorporates a two-section gear pump and an electronically operated proportional pressure control valve to develop and control the load. A bypass valve permits the use of only one pump section, allowing increased fidelity of load control at lower torque levels. Torque is measured directly on the drive shaft with a strain gage. Torque and speed signals are transmitted by an inductively-powered collar mounted to the dynamometer drive shaft. Pressure transducers at the pump inlet and pump outlet allow secondary load measurement.

This paper presents hydraulic topographies using a network of valves to achieve better energy efficiency, reliability, and performance. The Topography with Integrated Energy Recovery (TIER) system allows the valves and actuators to reconfigure so that flow from assistive loads on actuators can be used to move actuators with resistive loads. Many variations are possible, including using multiple valves with either a single pump/motor or with multiple pump/motors. When multiple pump/motors are used, units of different displacements can be chosen such that units are controlled to minimize time operating at low displacement, thus increasing overall system efficiency. Other variations include configurations allowing open loop or closed loop pump/motors to be used, the use of fixed displacement pump/motors, or the ability to store energy in an accumulator. This paper gives a system level overview and summarizes the hydraulic systems using the TIER approach.