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Technical Paper

Sensitivity of LCA Bush Stiffness in Judder while Braking for Twist Blade Type Suspension in Passenger Cars

2021-09-22
2021-26-0513
This paper deals with specific NVH related issues attributed due to LCA bush stiffness and Brake rotor DTV. While the focus is on the cause of such vibration (judder while braking at 120 kmph), the presentation goes to the root-cause of judder and how various suspension/tire/brake components contribute to the generation/amplification of such vibration. Results are presented for twist blade types of vehicle suspensions, along with procedures that were developed specifically for this study and some of the actual case study. DTV-Disk thickness variation
Technical Paper

A Multiphysics Approach for NVH Analysis of PMSM Traction Motor

2021-09-22
2021-26-0520
Electric vehicles are fast expanding in market size, and there are increasing customer expectations on all aspects of the vehicle, including its noise and vibrational characteristics. Irritable noise from traction motors account for around 15% of the overall noise in an electric vehicle, and thus, has a need to be analysed and studied. This study focuses on identifying the critical vibro - acoustic orders for an 8 pole PMSM (Permanent Magnet Synchronous Motor) for three cases - healthy, with static eccentricity and with dynamic eccentricity. PMSM motors are widely used for traction and other applications due to their higher power density along with compact size. A coupled approach between electromagnetic and vibro - acoustic simulation is deployed to characterise the NVH behaviour of the motor.
Technical Paper

Evaluation of Potential Benefit of 6 × 2 Over 6 × 4 Drive Mode to Improve the Fuel Economy on Heavy Commercial Vehicle

2009-04-20
2009-01-1359
Reduction in the drivetrain losses of a vehicle is one of the important contributing factors to amplify the fuel economy of vehicle, particularly in heavy commercial vehicle. The conversion of 6 × 4 drive vehicle into 6 × 2 drive has a benefit of improving the fuel economy of a vehicle by reducing the drivetrain losses occurring in the second rear axle. It was cultured by calculation that in 6 × 2 drive the tractive force available at the wheels, of heavy commercial vehicle with GVW of 44 tons and above, will be much higher than the frictional force transmission capacity of tires, when the engine is producing peak torque on the driving duty cycle like going on steep gradient road. In such situations the tires will start to slip and may result in deteriorating the fuel economy and excessive tire wear. On the other side the flat road driving duty cycle in 6 × 2 drive will give better fuel economy than 6 × 4 drive.
Technical Paper

Effect of Excitation Methods on Experimental Modal Analysis of Passenger Car Tire

2013-11-27
2013-01-2854
Tire modal performance plays an important role in passenger car NVH refinement which includes road induced noise. Work done in the past, enumerates testing methods, excitation technique applied and boundary conditions. It also includes Mode shapes, analysis results and study of variables affecting the modal performance of passenger car Tire. Here, in this paper an attempt is made to compare the experimental modal analysis results, obtained using two different excitation techniques for exciting tire. In the experimental modal analysis under discussion, the passenger car tire of type 175/65R14, was inflated up to 2.2 bar (32psi) pressure in free-free condition. Impact Hammer and Electro-dynamic shaker were used to excite the tire structure in radial direction. Single Input Multiple Output technique was used for excitation and response signal acquisition.
Technical Paper

Rubber Tire Characterization Using Experimental and Computational Methods in Crash Applications

2015-01-14
2015-26-0170
Tire plays an important role in frontal impacts as it acts as a load path to transfer loads from barrier to side sill or rocker panels of passenger vehicles. In order to achieve better correlation and more reliable predictions of vehicle crash performance in CAE simulations, modeling techniques are continuously getting refined with detailed representation of vehicle components in full vehicle crash simulations. In this study, detailed tire modeling process is explored to represent tire dynamic stiffness more accurately in frontal impact crash simulations. Detailed representation of tire internal components such as steel belts, body plies, steel beads along with rubber tread and sidewall portion have been done. Passenger car tubeless radial tire was chosen for this study. Initially, quasi-static tensile coupon tests were carried out in both longitudinal and lateral direction of tread portion of tire.
Technical Paper

1D Tire Model Parameter Synthesis for Vehicle Handling Targets Assessment “A Strategy of Optimization and Evaluation of Tire Math’s”

2019-01-09
2019-26-0361
Handling performance of a vehicle is a key characteristic determining the response of vehicle under different operating scenarios. An insight into these vehicle-handling characteristics at early stage can be extremely useful in the design and development process. Tire characterization and tuning is important and mandatory to scrutinize each functional and individual parameter of tire. Tire force and moment data is having a significant effect in vehicle handling. Segregation of tire parameter, which is contributing vehicle-handling performance, helps to identify and perform optimization for improvisation. The main objective of this study is development and integration optimized 1D tire model into multibody dynamics model of the vehicle to observe various vehicle compliances towards its handling performance target.
Technical Paper

A Mitigation Strategy for Steering Wobble Phenomenon in Passenger Vehicle

2019-01-09
2019-26-0183
Vehicles have a wide range of resonance band due to design nature & characteristics of its aggregates. First order, vehicle speed dependent, wheel disturbance due to wheel imbalances can result in excitation of different vehicle aggregates. Steering wobble refers specifically to first order road wheel excitation effects, in frequency range of 10-16 Hz, that manifest themselves as significant steering wheel torsional vibrations at highway speeds i.e. at the range of 80 km/h to 120 km/h on smooth roads. The tire, being an elastic body analogous to an array of radial springs, may exhibit variations in stiffness about its circumference; hence, it may vibrate at different frequencies due to wheel imbalance. This paper introduces dynamic steering wobble analysis methodology either using vehicle speed at Discrete (individual speeds) or by Sweep (low to high speed) method to investigate steering wobble in the virtual environment using the full vehicle MBD model.
Technical Paper

Model-Based System Engineering Approach for Steering Feel Simulation for Passenger Vehicles

2021-09-22
2021-26-0400
The basic function of steering system is to control the direction of the vehicle. The driver applies effort on the steering wheel and receives feedback through the steering system as a result of tire to road interaction. This feedback consists of a haptic (force) feedback which is directly felt by the driver and it is termed as steering feel. Precise steering feel gives better driving experience and is decisive factor for customer to buy a vehicle as well as for OEMs in building brand image. Along with steering parameters, suspension and tire parameters also has significant impact on steering feel. In past, modelling of the steering system was done at component level or with simplified vehicle system. Such approaches had not given accurate results of steering feel metric and resulted in incorrect steering design parameter selection. In order to replicate actual vehicle characteristics, complex and detailed modelling of steering, tire and suspension subsystems is necessary.
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