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Journal Article

Combustion Indexes for Innovative Combustion Control

2017-09-04
2017-24-0079
The continuous development of modern Internal Combustion Engine (ICE) management systems is mainly aimed at combustion control improvement. Nowadays, performing an efficient combustion control is crucial for drivability improvement, efficiency increase and pollutant emissions reduction. These aspects are even more crucial when innovative combustions (such as LTC or RCCI) are performed, due to the high instability and the high sensitivity with respect to the injection parameters that are associated to this kind of combustion. Aging of all the components involved in the mixture preparation and combustion processes is another aspect particularly challenging, since not all the calibrations developed in the setup phase of a combustion control system may still be valid during engine life.
Technical Paper

Experimental Investigation on the Effects of Cooled Low Pressure EGR and Water Injection on Combustion of a Turbocharged GDI Engine

2020-09-27
2020-24-0003
This work focuses on the effects of cooled Low Pressure EGR and Water Injection observed by conducting experimental tests consisting mainly of Spark Advance sweeps at different cooled LP-EGR and WI rates. The implications on combustion and main engine performance indexes are then analysed and modelled with a control-oriented approach, showing that combustion duration and phase and exhaust gas temperature are the main affected parameters. Results show that cooled LP-EGR and WI have similar effects, being the associated combustion speed decrease the main cause of exhaust gas temperature reduction. Experimental data is used to identify control-oriented polynomial models able to capture the effects of LP-EGR and WI on both these aspects. The limitations of LP-EGR are also explored, identifying maximum compressor volumetric flow and combustion stability as the main ones.
Technical Paper

Fast Prototyping of a Racing Diesel Engine Control System

2008-12-02
2008-01-2942
This paper shows how Rapid Control Prototyping (RCP) and Computational Fluid Dynamics (CFD) techniques have been applied to design and implement an engine control system for a common rail diesel engine. The project aim is to setup a high performance engine in order to participate to the Italian Tractor Pulling Championship (Prostock category). The original engine is a John Deere 6081 Tier2 model, already equipped with a common rail system. Engine performance is substantially determined by the control system, which is in charge of limiting engine speed, boost pressure and Air to Fuel Ratio (AFR). Given that typically the information and equipment needed to change control parameters are not accessible to customers, the first step of the project has been to replace the original control system, while maintaining injectors and pumps. This solution can guarantee the best performance, but it requires time to design the new control system, both in terms of hardware and software.
Technical Paper

Remote Sensing Methodology for the Closed-Loop Control of RCCI Dual Fuel Combustion

2018-04-03
2018-01-0253
The continuous development of modern Internal Combustion Engine (ICE) management systems is mainly aimed at complying with upcoming increasingly stringent regulations throughout the world. Performing an efficient combustion control is crucial for efficiency increase and pollutant emissions reduction. These aspects are even more crucial for innovative Low Temperature Combustions (such as RCCI), mainly due to the high instability and the high sensitivity to slight variations of the injection parameters that characterize this kind of combustion. Optimal combustion control can be achieved through a proper closed-loop control of the injection parameters. The most important feedback quantities used for combustion control are engine load (Indicated Mean Effective Pressure or Torque delivered by the engine) and center of combustion (CA50), i.e. the angular position in which 50% of fuel burned within the engine cycle is reached.
Technical Paper

A Numerical Methodology for the Multi-Objective Optimization of an Automotive DI Diesel Engine

2013-09-08
2013-24-0019
Nowadays, an automotive DI Diesel engine is demanded to provide an adequate power output together with limit-complying NOx and soot emissions so that the development of a specific combustion concept is the result of a trade-off between conflicting objectives. In other words, the development of a low-emission DI diesel combustion concept could be mathematically represented as a multi-objective optimization problem. In recent years, genetic algorithm and CFD simulations were successfully applied to this kind of problem. However, combining GA optimization with actual CFD-3D combustion simulations can be too onerous since a large number of simulations is usually required, resulting in a high computational cost and, thus, limiting the suitability of this method for industrial processes.
Technical Paper

Development and Software-in-the-Loop Validation of an Artificial Neural Network-Based Engine Simulator

2022-09-16
2022-24-0029
Due to the ever increasingly stringent emission regulations for passenger vehicles, the efficiency and performance increase of Spark Ignition (SI) engines have been under the focus of the engine manufacturers. The quest for efficiency and performance increase has led to the development of increasingly complex powertrains and control strategies. The development process requires novel methods that feature a smooth transition between the real and the virtual prototypes. Furthermore, to reduce the development time and cost, developing an engine simulator with a low computational effort and good accuracy, which predicts the engine behavior on the entire operating range, plays a crucial role. This work proposes an Artificial Intelligence-based engine simulator for a Spark Ignition engine. The simulator relies on Neural Networks for the calculation of the main combustion metrics. In the first part of this paper, the data acquired at the engine test cell are analyzed.
Technical Paper

Predictive Energy Management Strategies for Hybrid Electric Vehicles: Fuel Economy Improvement and Battery Capacity Sensitivity Analysis

2018-04-03
2018-01-0998
This paper shows the influence of different battery charge management strategies on the fuel economy of a hybrid parallel axle-split vehicle in a real driving scenario, for a vehicle control system that has the additional possibility to split the torque between front and rear axles. The first section regards the validation of a self-developed Model in the Loop (MiL) environment of a P1-P4 plug-in hybrid electric car, using experimental data of a New European Driving Cycle test. In its original version, which is implemented on-board the vehicle, the energy management supervisor implements a heuristic, or rule-based, Energy Management Strategy (EMS). During this project, a different EMS has been developed, consisting of a sub-optimal control scheme called Equivalent Consumption Minimization Strategy (ECMS), explained in detail in the second section.
Technical Paper

Development and Validation of a Control-Oriented Analytic Engine Simulator

2019-09-09
2019-24-0002
Due to the recent anti-pollution policies, the performance increase in Spark Ignition (SI) engines is currently under the focus of automotive manufacturers. This trend drives control systems designers to investigate accurate solutions and build more sophisticated algorithms to increase the efficiency of this kind of engines. The development of a control strategy is composed of several phases and steps, and the first part of such process is typically spent in defining and investigating the logic of the strategy. During this phase it is often useful to have a light engine simulator, which allows to have robust synthetic combustion data with a low calibration and computational effort. In the first part of this paper, a description of the control-oriented ANalytical Engine SIMulator (ANESIM) is carried out.
Technical Paper

Experimental Validation of a Model-Based Water Injection Combustion Control System for On-Board Application

2019-09-09
2019-24-0015
Water Injection (WI) has become a key technology for increasing combustion efficiency in modern GDI turbocharged engines. In fact, the addition of water mitigates significantly the occurrence of knock, reduces exhaust gas temperatures, and opens the possibility to reach optimum heat release phasing even at high load. This work presents the latest development of a model-based WI controller, and its experimental validation on a GDI TC engine. The controller is based on a novel approach that involves an analytic combustion model to define the spark advance (SA) required to reach a combustion phase target, considering injected water mass effects. The calibration and experimental validation of the proposed controller is shown in detail in the paper.
Technical Paper

Review of Combustion Indexes Remote Sensing Applied to Different Combustion Types

2019-04-02
2019-01-1132
This paper summarizes the main studies carried out by the authors for the development of indexes for remote combustion sensing applicable to different combustion types, i.e. conventional gasoline and diesel combustions, diesel PCCI and dual fuel gasoline-diesel RCCI. It is well-known that the continuous development of modern Internal Combustion Engine (ICE) management systems is mainly aimed at complying with upcoming increasingly stringent regulations throughout the world, both for pollutants and CO2 emissions. Performing an efficient combustion control is crucial for efficiency increase and pollutant emissions reduction. Over the past years, the authors of this paper have developed several techniques to estimate the most important combustion indexes for combustion control, without using additional cylinder pressure sensors but only using the engine speed sensor (always available on board) and accelerometers (usually available on-board for gasoline engines).
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