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Journal Article

Driver Distraction/Overload Research and Engineering: Problems and Solutions

2010-10-19
2010-01-2331
Driver distraction is a topic of considerable interest, with the public debate centering on the use of cell phones and texting while driving. However, the driver distraction/overload issue is really much larger. It concerns specific tasks such as entering destinations on navigation systems, retrieving songs on MP3 players, accessing web pages, checking stocks, editing spreadsheets, and performing other tasks on smart phones, as well as, more generally, using in-vehicle information systems. Five major problems related to distraction/overload research and engineering and their solutions are addressed in this paper.
Journal Article

Development and Validation of an Analytical Seal Bead Design Model for Automotive Superplastic Forming

2010-04-12
2010-01-0979
With the increasing demand for fuel efficient vehicles, technologies like superplastic forming (SPF) are being developed and implemented to allow for the utilization of lightweight automotive sheet materials. While forming under superplastic conditions leads to increased formability in lightweight alloys, such as aluminum, the slower forming times required by the technology can limit the technology to low to mid production levels. One problem that can increase forming time is the reduction of forming pressure due to pressurizing (forming) gas leaks, during the forming cycle, at the die/sheet/blankholder interface. Traditionally, such leaks have been successfully addressed through the use of a seal bead. However, for advanced die technologies that result in reduced cycle times (such as hot draw mechanical performing, which combine aspects of mechanical preforming of the sheet metal followed by SPF), the use of seal beads can restrict the drawing of sheet material into the forming die.
Journal Article

Methods in Vehicle Mass and Road Grade Estimation

2014-04-01
2014-01-0111
Dynamic vehicle loads play critical roles for automotive controls including battery management, transmission shift scheduling, distance-to-empty predictions, and various active safety systems. Accurate real-time estimation of vehicle loads such as those due to vehicle mass and road grade can thus improve safety, efficiency, and performance. While several estimation methods have been proposed in literature, none have seen widespread adoption in current vehicle technologies despite their potential to significantly improve automotive controls. To understand and bridge the gap between research development and wider adoption of real-time load estimation, this paper assesses the accuracy and performance of four estimation methods that predict vehicle mass and/or road grade.
Journal Article

Accessibility and User Performance Modeling for Inclusive Transit Bus Design

2014-04-01
2014-01-0463
The purpose of this paper is to demonstrate the impact of low- floor bus seating configuration, passenger load factor (PLF) and passenger characteristics on individual boarding and disembarking (B-D) times -a key component of vehicle dwell time and overall transit system performance. A laboratory study was conducted using a static full-scale mock-up of a low-floor bus. Users of wheeled mobility devices (n=48) and walking aids (n=22), and visually impaired (n=17) and able-bodied (n=17) users evaluated three bus layout configurations at two PLF levels yielding information on B-D performance. Statistical regression models of B-D times helped quantify relative contributions of layout, PLF, and user characteristics viz., impairment type, power grip strength, and speed of ambulation or wheelchair propulsion. Wheeled mobility device users, and individuals with lower grip strength and slower speed were impacted greater by vehicle design resulting in increased dwell time.
Journal Article

Subjective and Objective Effects of Driving with LED Headlamps

2014-04-01
2014-01-1985
This study was designed to investigate how the spectral power distribution (SPD) of LED headlamps (including correlated color temperature, CCT) affects both objective driving performance and subjective responses of drivers. The results of this study are not intended to be the only considerations used in choosing SPD, but rather to be used along with results on how SPD affects other considerations, including visibility and glare. Twenty-five subjects each drove 5 different headlamps on each of 5 experimental vehicles. Subjects included both males and females, in older (64 to 85) and younger (20 to 32) groups. The 5 headlamps included current tungsten-halogen (TH) and high-intensity discharge (HID) lamps, along with three experimental LED lamps, with CCTs of approximately 4500, 5500, and 6500 K. Driving was done at night on public roads, over a 21.5-km route that was selected to include a variety of road types.
Journal Article

A Copula-Based Approach for Model Bias Characterization

2014-04-01
2014-01-0735
Available methodologies for model bias identification are mainly regression-based approaches, such as Gaussian process, Bayesian inference-based models and so on. Accuracy and efficiency of these methodologies may degrade for characterizing the model bias when more system inputs are considered in the prediction model due to the curse of dimensionality for regression-based approaches. This paper proposes a copula-based approach for model bias identification without suffering the curse of dimensionality. The main idea is to build general statistical relationships between the model bias and the model prediction including all system inputs using copulas so that possible model bias distributions can be effectively identified at any new design configurations of the system. Two engineering case studies whose dimensionalities range from medium to high will be employed to demonstrate the effectiveness of the copula-based approach.
Journal Article

Validation Metric for Dynamic System Responses under Uncertainty

2015-04-14
2015-01-0453
To date, model validation metric is prominently designed for non-dynamic model responses. Though metrics for dynamic responses are also available, they are specifically designed for the vehicle impact application and uncertainties are not considered in the metric. This paper proposes the validation metric for general dynamic system responses under uncertainty. The metric makes use of the popular U-pooling approach and extends it for dynamic responses. Furthermore, shape deviation metric was proposed to be included in the validation metric with the capability of considering multiple dynamic test data. One vehicle impact model is presented to demonstrate the proposed validation metric.
Technical Paper

The Influence of the Operating Duty Cycles on the Composition of Exhaust Gas Recirculation Cooler Deposits of Industrial Diesel Engines

2020-04-14
2020-01-1164
Exhaust Gas Recirculation (EGR) coolers are commonly used in on-road and off-road diesel engines to reduce the recirculated gas temperature in order to reduce NOx emissions. One of the common performance behaviors for EGR coolers in use on diesel engines is a reduction of the heat exchanger effectiveness, mainly due to particulate matter (PM) deposition and condensation of hydrocarbons (HC) from the diesel exhaust on the inside walls of the EGR cooler. According to previous studies, typically, the effectiveness decreases rapidly initially, then asymptotically stabilizes over time. Prior work has postulated a deposit removal mechanism to explain this stabilization phenomenon. In the present study, five field aged EGR cooler samples that were used on construction machines for over 10,000 hours were analyzed in order to understand the deposit structure as well as the deposit composition after long duration use.
Technical Paper

Evaluating the Performance of a Conventional and Hybrid Bus Operating on Diesel and B20 Fuel for Emissions and Fuel Economy

2020-04-14
2020-01-1351
With ongoing concerns about the elevated levels of ambient air pollution in urban areas and the contribution from heavy-duty diesel vehicles, hybrid electric vehicles are considered as a potential solution as they are perceived to be more fuel efficient and less polluting than their conventional engine counterparts. However, recent studies have shown that real-world emissions may be substantially higher than those measured in the laboratory, mainly due to operating conditions that are not fully accounted for in dynamometer test cycles. At the U.S. EPA National Fuel and Vehicle Emissions Laboratory (NVFEL) the in-use criteria emissions and energy efficiency of heavy-duty class 8 vehicles (up to 36280 kg) can be evaluated under controlled conditions in the heavy-duty chassis dynamometer test.
Journal Article

Powerpack Optimal Design Methodology with Embedded Configuration Benchmarking

2016-04-05
2016-01-0313
Design of military vehicle needs to meet often conflicting requirements such as high mobility, excellent fuel efficiency and survivability, with acceptable cost. In order to reduce the development cost, time and associated risk, as many of the design questions as possible need to be addressed with advanced simulation tools. This paper describes a methodology to design a fuel efficient powerpack unit for a series hybrid electric military vehicle, with emphasis on the e-machine design. The proposed methodology builds on previously published Finite element based analysis to capture basic design features of the generator with three variables, and couples it with a model reduction technique to rapidly re-design the generator with desired fidelity. The generator is mated to an off the shelf engine to form a powerpack, which is subsequently evaluated over a representative military drive cycles.
Journal Article

Cost-Effective Reduction of Greenhouse Gas Emissions via Cross-Sector Purchases of Renewable Energy Certificates

2017-03-28
2017-01-0246
Over half of the greenhouse gas (GHG) emissions in the United States come from the transportation and electricity generation sectors. To analyze the potential impact of cross-sector cooperation in reducing these emissions, we formulate a bi-level optimization model where the transportation sector can purchase renewable energy certificates (REC) from the electricity generation sector. These RECs are used to offset emissions from transportation in lieu of deploying high-cost fuel efficient technologies. The electricity generation sector creates RECs by producing additional energy from renewable sources. This additional renewable capacity is financed by the transportation sector and it does not impose additional cost on the electricity generation sector. Our results show that such a REC purchasing regime significantly reduces the cost to society of reducing GHG emissions. Additionally, our results indicate that a REC purchasing policy can create electricity beyond actual demand.
Journal Article

Characterizing Factors Influencing SI Engine Transient Fuel Consumption for Vehicle Simulation in ALPHA

2017-03-28
2017-01-0533
The U.S. Environmental Protection Agency’s (EPA’s) Advanced Light-Duty Powertrain and Hybrid Analysis (ALPHA) tool was created to estimate greenhouse gas (GHG) emissions from light-duty vehicles. ALPHA is a physics-based, forward-looking, full vehicle computer simulation capable of analyzing various vehicle types with different powertrain technologies, showing realistic vehicle behavior, and auditing of all energy flows in the model. In preparation for the midterm evaluation (MTE) of the 2017-2025 light-duty GHG emissions rule, ALPHA has been refined and revalidated using newly acquired data from model year 2013-2016 engines and vehicles. The robustness of EPA’s vehicle and engine testing for the MTE coupled with further validation of the ALPHA model has highlighted some areas where additional data can be used to add fidelity to the engine model within ALPHA.
Journal Article

Assessing a Hybrid Supercharged Engine for Diluted Combustion Using a Dynamic Drive Cycle Simulation

2018-04-03
2018-01-0969
This study uses full drive cycle simulation to compare the fuel consumption of a vehicle with a turbocharged (TC) engine to the same vehicle with an alternative boosting technology, namely, a hybrid supercharger, in which a planetary gear mechanism governs the power split to the supercharger between the crankshaft and a 48 V 5 kW electric motor. Conventional mechanically driven superchargers or electric superchargers have been proposed to improve the dynamic response of boosted engines, but their projected fuel efficiency benefit depends heavily on the engine transient response and driver/cycle aggressiveness. The fuel consumption benefits depend on the closed-loop engine responsiveness, the control tuning, and the torque reserve needed for each technology. To perform drive cycle analyses, a control strategy is designed that minimizes the boost reserve and employs high rates of combustion dilution via exhaust gas recirculation (EGR).
Journal Article

Low-Order Contact Load Distribution Model for Ball Nut Assemblies

2016-04-05
2016-01-1560
Ball nut assemblies (BNAs) are used in a variety of applications, e.g., automotive, aerospace and manufacturing, for converting rotary motion to linear motion (or vice versa). In these application areas, accurate characterization of the dynamics of BNAs using low-order models is very useful for performance simulation and analyses. Existing low-order contact load models of BNAs are inadequate, partly because they only consider the axial deformations of the screw and nut. This paper presents a low-order load distribution model for BNAs which considers the axial, torsional and lateral deformations of the screw and nut. The screw and nut are modeled as finite element beams, while Hertzian Contact Theory is used to model the contact condition between the balls and raceways of the screw and nut. The interactions between the forces and displacements of the screw and nut and those at the ball-raceway contact points are established using transformation matrices.
Journal Article

Residual Stress Distributions in Rectangular Bars Due to High Rolling Loads

2016-04-05
2016-01-0424
In this paper, residual stress distributions in rectangular bars due to rolling or burnishing at very high rolling or burnishing loads are investigated by roll burnishing experiments and three-dimensional finite element analyses using ABAQUS. First, roll burnishing experiments on rectangular bars at two roller burnishing loads are presented. The results indicate the higher burnishing load induces lower residual stresses and the higher burnishing load does not improve fatigue lives. Next, in the corresponding finite element analyses, the roller is modeled as rigid and the roller rolls on the flat surface of the bar with a low coefficient of friction. The bar material is modeled as an elastic-plastic strain hardening material with a nonlinear kinematic hardening rule for loading and unloading.
Journal Article

Vehicle and Drive Cycle Simulation of a Vacuum Insulated Catalytic Converter

2016-04-05
2016-01-0967
A GT-SUITE vehicle-aftertreatment model has been developed to examine the cold-start emissions reduction capabilities of a Vacuum Insulated Catalytic Converter (VICC). This converter features a thermal management system to maintain the catalyst monolith above its light-off temperature between trips so that most of a vehicle’s cold-start exhaust emissions are avoided. The VICC thermal management system uses vacuum insulation around the monoliths. To further boost its heat retention capacity, a metal phase-change material (PCM) is packaged between the monoliths and vacuum insulation. To prevent overheating of the converter during periods of long, heavy engine use, a few grams of metal hydride charged with hydrogen are attached to the hot side of the vacuum insulation. The GT-SUITE model successfully incorporated the transient heat transfer effects of the PCM using the effective heat capacity method.
Technical Paper

Engine and Aftertreatment Co-Optimization of Connected HEVs via Multi-Range Vehicle Speed Planning and Prediction

2020-04-14
2020-01-0590
Connected vehicles (CVs) have situational awareness that can be exploited for control and optimization of the powertrain system. While extensive studies have been carried out for energy efficiency improvement of CVs via eco-driving and planning, the implication of such technologies on the thermal responses of CVs (including those of the engine and aftertreatment systems) has not been fully investigated. One of the key challenges in leveraging connectivity for optimization-based thermal management of CVs is the relatively slow thermal dynamics, which necessitate the use of a long prediction horizon to achieve the best performance. Long-term prediction of the CV speed, unlike the short-range prediction based on vehicle-to-infrastructure (V2I) and vehicle-to-vehicle (V2V) communications-based information, is difficult and error-prone.
Technical Paper

Variability in Driving Conditions and its Impact on Energy Consumption of Urban Battery Electric and Hybrid Buses

2020-04-14
2020-01-0598
Growing environmental concerns and stringent vehicle emissions regulations has created an urge in the automotive industry to move towards electrified propulsion systems. Reducing and eliminating the emission from public transportation vehicles plays a major role in contributing towards lowering the emission level. Battery electric buses are regarded as a type of promising green mass transportation as they provide the advantage of less greenhouse gas emissions per passenger. However, the electric bus faces a problem of limited range and is not able to drive throughout the day without being recharged. This research studies a public bus transit system example which servicing the city of Ann Arbor in Michigan and investigates the impact of different electrification levels on the final CO2 reduction. Utilizing models of a conventional diesel, hybrid electric, and battery electric bus, the CO2 emission for each type of transportation bus is estimated.
Technical Paper

Minimization of Electric Heating of the Traction Induction Machine Rotor

2020-04-14
2020-01-0562
The article solves the problem of reducing electric power losses of the traction induction machine rotor to prevent its overheating in nominal and high-load modes. Electric losses of the rotor power are optimized by the stabilization of the main magnetic flow of the electric machine at a nominal level with the amplitude-frequency control in a wide range of speeds and increased loads. The quasi-independent excitation of the induction machine allows us to increase the rigidity of mechanical characteristics, decrease the rotor slip at nominal loads and overloads and significantly decrease electrical losses in the rotor as compared to other control methods. The article considers the technology of converting the power of individual phases into a single energy flow using a three-phase electric machine equivalent circuit and obtaining an energy model in the form of equations of instantaneous active and reactive power balance.
Technical Paper

Design Optimization of Sandwich Composite Armors for Blast Mitigation Using Bayesian Optimization with Single and Multi-Fidelity Data

2020-04-14
2020-01-0170
The most common and lethal weapons against military vehicles are the improvised explosive devices (IEDs). In an explosion, critical cabin’s penetrations and high accelerations can cause serious injuries and death of military personnel. This investigation uses single and multi-fidelity Bayesian optimization (BO) to design sandwich composite armors for blast mitigation. BO is an efficient methodology to solve optimization problems that involve black-box functions. The black-box function of this work is the finite element (FE) simulation of the armor subjected to blast. The main two components of BO are the surrogate model of the black-box function and the acquisition function that guides the optimization. In this investigation, the surrogate models are Gaussian Process (GP) regression models and the acquisition function is the multi-objective expected improvement (MEI) function. Information from low and high fidelity FE models is used to train the GP surrogates.
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