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This work pertains to laboratory testing of truck cab suspensions for the purpose of improving in-cab ride quality. It describes the testing procedure of a complete truck cab suspension while still being mounted on the vehicle. It allows for testing with minimal amount of resources, limited to two mobile actuators and minimal modifications to the stock vehicle. The actuators can be attached to any axle through a set of modified brake drums and excite the drive axle in a vertical plane. The excitation signal sent to the actuators can be in phase for a heave type motion or out of phase for a roll motion. The chassis shock absorbers are replaced with rigid links to prevent the actuator input from becoming filtered by the primary suspension. This allows the input to reach the cab suspension more directly and the cab to be excited across a broader range of frequencies.

This paper documents a simple theoretical analysis and an experimental performance comparison of the advantages of an 8-post shaker rig relative to a conventional 7-post shaker rig. A simple static model describing the chassis roll and warp characteristics is first presented to illustrate the differences between 7-post and 8-post configurations, and the conditions where an additional aeroloader provides an advantage. Using a late model NASCAR Sprint Cup car, a series of experimental tests were conducted with the 8-post shaker rig at the Virginia Institute for Performance Engineering and Research (VIPER) facility in both 7-post and 8-post configurations. Experimental results confirm the hypothesis that an 8-post configuration is able to more accurately reproduce target motions of the chassis and suspension when those motions include a chassis warp condition.