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Journal Article

Impact of Intelligent Transportation Systems on Vehicle Fuel Consumption and Emission Modeling: An Overview

2014-01-15
2013-01-9094
Climate change due to greenhouse gas emissions has led to new vehicle emissions standards which in turn have led to a call for vehicle technologies to meet these standards. Modeling of vehicle fuel consumption and emissions emerged as an effective tool to help in developing and assessing such technologies, to help in predicting aggregate vehicle fuel consumption and emissions, and to complement traffic simulation models. The paper identifies the current state of the art on vehicle fuel consumption and emissions modeling and its utilization to test the environmental impact of the Intelligent Transportation Systems (ITS)’ measures and to evaluate transportation network improvements. The study presents the relevant models to ITS in the key classifications of models in this research area. It demonstrates that the trends of vehicle fuel consumption and emissions provided by current models generally do satisfactorily replicate field data trends.
Journal Article

Location-Aware Adaptive Vehicle Dynamics System: Brake Modulation

2014-04-01
2014-01-0079
A Location-Aware Adaptive Vehicle Dynamics System (LAAVDS) is developed to assist the driver in maintaining vehicle handling capabilities through various driving maneuvers. An integral part of this System is an Intervention Strategy that uses a novel measure of handling capability, the Performance Margin, to assess the need to intervene. Through this strategy, the driver's commands are modulated to affect desired changes to the Performance Margin in a manner that is minimally intrusive to the driver's control authority. Real-time implementation requires the development of computationally efficient predictive vehicle models. This work develops one means to alter the future vehicle states: modulating the driver's brake commands. This control strategy must be considered in relationship to changes in the throttle commands. Three key elements of this strategy are developed in this work.
Journal Article

Location-Aware Adaptive Vehicle Dynamics System: Throttle Modulation

2014-04-01
2014-01-0105
A Location-Aware Adaptive Vehicle Dynamics System (LAAVDS) is developed to assist the driver in maintaining vehicle handling capabilities through various driving maneuvers. An Intervention Strategy uses a novel measure of handling capability, the Performance Margin, to assess the need to intervene. The driver's commands are modulated to affect desired changes to the Performance Margin in a manner that is minimally intrusive to the driver's control authority. Real-time implementation requires the development of computationally efficient predictive vehicle models which is the focus of this work. This work develops one means to alter the future vehicle states: modulating the driver's throttle commands. First, changes to the longitudinal force are translated to changes in engine torque based on the current operating state (torque and speed) of the engine.
Journal Article

Modeling and Validation of Rapid Prototyping Related Available Workspace

2014-04-01
2014-01-0751
Path planning and re-planning for serial 6 degree of freedom (DOF) robotic systems is challenging due to complex kinematic structure and application conditions which affects the robot's tool frame position, orientation and singularity avoidance. These three characteristics represent the key elements for production planning and layout design of the automated manufacturing systems. The robot trajectory represents series of connected points in 3D space. Each point is defined with its position and orientation related to the robot's base frames or predefined user frame. The robot will move from point to point using the desired motion type (linear, arc, or joint). The trajectory planning requires first to check if robot can reach the selected part(s). This can be simply done by placing the part(s) inside the robot's work envelope. The robot's work envelope represents a set of all robots' reachable points without considering their orientation.
Journal Article

Finite Element Modeling of Tire Transient Characteristics in Dynamic Maneuvers

2014-04-01
2014-01-0858
Studying the kinetic and kinematics of the rim-tire combination is very important in full vehicle simulations, as well as for the tire design process. Tire maneuvers are either quasi-static, such as steady-state rolling, or dynamic, such as traction and braking. The rolling of the tire over obstacles and potholes and, more generally, over uneven roads are other examples of tire dynamic maneuvers. In the latter case, tire dynamic models are used for durability assessment of the vehicle chassis, and should be studied using high fidelity simulation models. In this study, a three-dimensional finite element model (FEM) has been developed using the commercial software package ABAQUS. The purpose of this study is to investigate the tire dynamic behavior in multiple case studies in which the transient characteristics are highly involved.
Journal Article

Road Profile Estimation for Active Suspension Applications

2015-04-14
2015-01-0651
The road profile has been shown to have significant effects on various vehicle conditions including ride, handling, fatigue or even energy efficiency; as a result it has become a variable of interest in the design and control of numerous vehicle parts. In this study, an integrated state estimation algorithm is proposed that can provide continuous information on road elevation and profile variations, primarily to be used in active suspension controls. A novel tire instrumentation technology (smart tire) is adopted together with a sensor couple of wheel attached accelerometer and suspension deflection sensor as observer inputs. The algorithm utilizes an adaptive Kalman filter (AKF) structure that provides the sprung and unsprung mass displacements to a sliding-mode differentiator, which then yields to the estimation of road elevations and the corresponding road profile along with the quarter car states.
Technical Paper

Lithium-Ion Battery Cell Modeling with Experiments for Battery Pack Design

2020-04-14
2020-01-1185
Lithium-ion polymer battery has been widely used for vehicle onboard electric energy storage ranging from 12V SLI (Starting, Lighting, and Ignition), 48V mild hybrid electric, to 300V battery electric vehicle. Formulation on cell parameters acquired from minimum numbers of experiments, the modeling and simulation could be an effective approach in predicting battery performance, thermal effectiveness, and degradation. This paper describes the modeling, simulation, and validation of Lithium-Nickel-Manganese-Cobalt-Oxide (LiNiMnCoO2) based cell with 3.6V nominal voltage and 20Ah capacity. Constant current 20A, 40A, 60A, and 80A discharge tests are conducted in the computer-controlled cycler and temperature chamber. Discharging voltage curves and cell surface temperature distributions are recorded in each discharging test. A three-dimensional cell model is constructed in the COMSOL multi-physics platform based on the cell parameters.
Technical Paper

Step by Step Conversion of ICE Motorcycle to a BEV Configuration

2020-04-14
2020-01-1436
With the mass movement toward electrification and renewable technologies, the scope of innovation of electrification has gone beyond the automotive industry into areas such as electric motorcycle applications. This paper provides a discussion of the methodology and complexities of converting an internal combustion motorcycle to an electric motorcycle. In developing this methodology, performance goals including, speed limits, range, weight, charge times, as well as riding styles will be examined and discussed. Based on the goals of this paper, parts capable of reaching the performance targets are selected accordingly. Documentation of the build process will be presented along with the constraints, pitfalls, and difficulties associated with the process of the project. The step-by-step process that is developed can be used as a guideline for future build and should be used as necessary.
Journal Article

A New Semi-Empirical Method for Estimating Tire Combined Slip Forces and Moments during Handling Maneuvers

2015-07-01
2015-01-9112
Modeling the tire forces and moments (F&M) generation, during combined slip maneuvers, which involves cornering and braking/driving at the same time, is essential for the predictive vehicle performance analysis. In this study, a new semi-empirical method is introduced to estimate the tire combined slip F&M characteristics based on flat belt testing machine measurement data. This model is intended to be used in the virtual tire design optimization process. Therefore, it should include high accuracy, ease of parameterization, and fast computational time. Regression is used to convert measured F&M into pure slip multi-dimensional interpolant functions modified by weighting functions. Accurate combined slip F&M predictions are created by modifying pure slip F&M with empirically determined shape functions. Transient effects are reproduced using standard relaxation length equations. The model calculates F&M at the center of the contact patch.
Journal Article

A Comparison of the Behaviors of Steel and GFRP Hat-Section Components under Axial Quasi-Static and Impact Loading

2015-04-14
2015-01-1482
Hat-sections, single and double, made of steel are frequently encountered in automotive body structural components. These components play a significant role in terms of impact energy absorption during vehicle crashes thereby protecting occupants of vehicles from severe injury. However, with the need for higher fuel economy and for compliance to stringent emission norms, auto manufacturers are looking for means to continually reduce vehicle body weight either by employing lighter materials like aluminum and fiber-reinforced plastics, or by using higher strength steel with reduced gages, or by combinations of these approaches. Unlike steel hat-sections which have been extensively reported in published literature, the axial crushing behavior of hat-sections made of fiber-reinforced composites may not have been adequately probed.
Journal Article

A Linkage Based Solution Approach for Determining 6 Axis Serial Robotic Travel Path Feasibility

2016-04-05
2016-01-0336
When performing trajectory planning for robotic applications, there are many aspects to consider, such as the reach conditions, joint and end-effector velocities, accelerations and jerk conditions, etc. The reach conditions are dependent on the end-effector orientations and the robot kinematic structure. The reach condition feasibility is the first consideration to be addressed prior to optimizing a solution. The ‘functional’ work space or work window represents a region of feasible reach conditions, and is a sub-set of the work envelope. It is not intuitive to define. Consequently, 2D solution approaches are proposed. The 3D travel paths are decomposed to a 2D representation via radial projections. Forward kinematic representations are employed to define a 2D boundary curve for each desired end effector orientation.
Journal Article

An Exploration of Jute-Polyester Composite for Vehicle Head Impact Safety Countermeasures

2018-04-03
2018-01-0844
Natural fiber-reinforced composites are currently gaining increasing attention as potential substitutes to pervasive synthetic fiber-reinforced composites, particularly glass fiber-reinforced plastics (GFRP). The advantages of the former category of composites include (a) being conducive to occupational health and safety during fabrication of parts as well as handling as compared to GFRP, (b) economy especially when compared to carbon fiber-reinforced composites (CFRC), (c) biodegradability of fibers, and (d) aesthetic appeal. Jute fibers are especially relevant in this context as jute fabric has a consistent supply base with reliable mechanical properties. Recent studies have shown that components such as tubes and plates made of jute-polyester (JP) composites can have competitive performance under impact loading when compared with similar GFRP-based structures.
Technical Paper

Application of Multivariate Control Chart Techniques to Identifying Nonconforming Pallets in Automotive Assembly Plants

2020-04-14
2020-01-0477
The Hotelling multivariate control chart and the sample generalized variance |S| are used to monitor the mean and dispersion of vehicle build vision data including the pallet information to identify the non-conforming pallets that are used in body shops of FCA US LLC assembly plants. An iterative procedure and the Gaussian mixture model (GMM) are used to rank the non-conforming or bad pallets in the order of severity. The Hotelling multivariate T2 test statistic along with Mason-Tracy-Young (MYT) signal decomposition method is used to identify the features that are affected by the bad pallets. These algorithms were implemented in the Advanced Pallet Analysis module of the FCA US software Body Shop Analysis Toolbox (BSAT). The identified bad pallets are visualized in a scatter plot with a different color for each of the top bad pallets. The run chart of an affected feature confirms the bad pallet by highlighting data points from the bad pallet.
Technical Paper

An Optimization Study of Occupant Restraint System for Different BMI Senior Women Protection in Frontal Impacts

2020-04-14
2020-01-0981
Accident statistics have shown that older and obese occupants are less adaptable to existing vehicle occupant restraint systems than ordinary middle-aged male occupants, and tend to have higher injury risk in vehicle crashes. However, the current research on injury mechanism of aging and obese occupants in vehicle frontal impacts is scarce. This paper focuses on the optimization design method of occupant restraint system parameters for specific body type characteristics. Three parameters, namely the force limit value of the force limiter in the seat belt, pretensioner preload of the seat belt and the proportionality coefficient of mass flow rate of the inflator were used for optimization. The objective was to minimize the injury risk probability subjected to constraints of occupant injury indicator values for various body regions as specified in US-NCAP frontal impact tests requirements.
Journal Article

Static and Dynamic Instabilities of Electrostatic Actuated MEMS Devices

2008-04-14
2008-01-0915
Fast and accurate characterization of stability regions and operational range with respect to pull-in voltage and displacement is critical in the design and development of MEMS resonators and switches. This paper presents a mathematical and computational procedure for modeling and analysis of static and dynamic instabilities of capacitive microdevices employing resonant microbeams. The mathematical model consists of a nonlinear microbeam under distributed electrostatic actuation and squeeze film damping. The coupled system is described by the nonlinear beam equation and a modified compressible Reynolds equation to account for the rarefied gas in the narrow gap between the microbeam and substrate. The Differential Quadrature Method (DQM) is used to discretize partial differential equations of motion and solve for static deflection, natural frequencies, static pull-in voltage, and quality factors for various encapsulation air pressures and applied DC voltages.
Journal Article

A Direct Yaw Control Algorithm for On- and Off-Road Yaw Stability

2011-04-12
2011-01-0183
Models for off-road vehicles, such as farm equipment and military vehicles, require an off-road tire model in order to properly understand their dynamic behavior on off-road driving surfaces. Extensive literature can be found for on-road tire modeling, but not much can be found for off-road tire modeling. This paper presents an off-road tire model that was developed for use in vehicle handling studies. An on-road, dry asphalt tire model was first developed by performing rolling road force and moment testing. Off-road testing was then performed on dirt and gravel driving surfaces to develop scaling factors that explain how the lateral force behavior of the tire will scale from an on-road to an off-road situation. The tire models were used in vehicle simulation software to simulate vehicle behavior on various driving surfaces. The simulated vehicle response was compared to actual maximum speed before sliding vs. turning radius data for the studied vehicle to assess the tire model.
Journal Article

Shell Elements Based Parametric Modeling Method in Frame Robust Design and Optimization

2011-04-12
2011-01-0508
Shell Elements based Parametric Frame Modeling is a powerful CAE tool, which can generate robust frame design concept optimized for NVH and durability quickly when combined with Taguchi Design of Experiments. The scalability of this modeling method includes cross members length/location/section/shape, frame rail segments length/section and kick in/out/up/down angle, and access hole location & size. In the example of the D. O. E. study, more than fifteen parameters were identified and analyzed for frequency and weight. The upper and lower bounds were set for each design parameter based on package and manufacturing constraints. Sixteen Finite Element frame were generated by parametrically updating the base model, which shows this modeling method is comparatively convenient. Sensitivity of these sixteen parameters to the frequency and weight was summarized through statics, so the favorable design alternative can be achieved with the major parameters' combination.
Journal Article

Optimal Direct Yaw Controller Design for Vehicle Systems with Human Driver

2011-09-13
2011-01-2149
Dynamic game theory brings together different features that are keys to many situations in control design: optimization behavior, the presence of multiple agents/players, enduring consequences of decisions and robustness with respect to variability in the environment, etc. In the presented methodology, vehicle stability is represented by a cooperative dynamic/difference game such that its two agents (players), namely, the driver and the direct yaw controller (DYC), are working together to provide more stability to the vehicle system. While the driver provides the steering wheel control, the DYC control algorithm is obtained by the Nash game theory to ensure optimal performance as well as robustness to disturbances. The common two-degree of freedom (DOF) vehicle handling performance model is put into discrete form to develop the game equations of motion.
Journal Article

Vehicle System Simulator: Development and Validation

2011-09-13
2011-01-2166
A graphical user interface (GUI) toolbox called Vehicle System Simulator (VSS) is developed in MATLAB to ease the use of this vehicle model and hopefully encourage its widespread application in the future. This toolbox uses the inherent MATLAB discrete-time solvers and is mainly based on Level-2 s-function design. This paper describes its built-in vehicle dynamics model based on multibody dynamics approach and nonlinear tire models, and traction/braking control systems including Cruise Control and Differential Braking systems. The built-in dynamics model is validated against CarSim 8 and the simulation results prove its accuracy. This paper illustrates the application of this new MATLAB toolbox called Vehicle System Simulator and discusses its development process, limitations, and future improvements.
Journal Article

Anthropomimetic Traction Control: Quarter Car Model

2011-09-13
2011-01-2178
Human expert drivers have the unique ability to combine correlated sensory inputs with repetitive learning to build complex perceptive models of the vehicle dynamics as well as certain key aspects of the tire-ground interface. This ability offers significant advantages for navigating a vehicle through the spatial and temporal uncertainties in a given environment. Conventional traction control algorithms utilize measurements of wheel slip to help insure that the wheels do not enter into an excessive slip condition such as burnout. This approach sacrifices peak performance to ensure that the slip limits are generic enough suck that burnout is avoided on a variety of surfaces: dry pavement, wet pavement, snow, gravel, etc. In this paper, a novel approach to traction control is developed using an anthropomimetic control synthesis strategy.
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