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Journal Article

Spray Characterization of Ethanol Gasoline Blends and Comparison to a CFD Model for a Gasoline Direct Injector

2010-04-12
2010-01-0601
Operation of flex fuel vehicles requires operation with a range of fuel properties. The significant differences in the heat of vaporization and energy density of E0-E100 fuels and the effect on spray development need to be fully comprehended when developing engine control strategies. Limited enthalpy for fuel vaporization needs to be accounted for when developing injection strategies for cold start, homogeneous and stratified operation. Spray imaging of multi-hole gasoline injectors with fuels ranging from E0 to E100 and environmental conditions that represent engine operating points from ambient cold start to hot conditions was performed in a spray chamber. Schlieren visualization technique was used to characterize the sprays and the results were compared with Laser Mie scattering and Back-lighting technique. Open chamber experiments were utilized to provide input and validation of a CFD model.
Journal Article

Effects of Fuel Cell Material Properties on Water Management Using CFD Simulation and Neutron Imaging

2010-04-12
2010-01-0934
Effects of fuel cell material properties on water management were numerically investigated using Volume of Fluid (VOF) method in the FLUENT. The results show that the channel surface wettability is an important design variable for both serpentine and interdigitated flow channel configurations. In a serpentine air flow channel, hydrophilic surfaces could benefit the reactant transport to reaction sites by facilitating water transport along channel edges or on channel surfaces; however, the hydrophilic surfaces would also introduce significantly pressure drop as a penalty. For interdigitated air flow channel design, it is observable that liquid water exists only in the outlet channel; it is also observable that water distribution inside GDL is uneven due to the pressure distribution caused by interdigitated structure. An in-situ water measurement method, neutron imaging technique, was used to investigate the water behavior in a PEM fuel cell.
Journal Article

Efficient Approximate Methods for Predicting Behaviors of Steel Hat Sections Under Axial Impact Loading

2010-04-12
2010-01-1015
Hat sections made of steel are frequently encountered in automotive body structural components such as front rails. These components can absorb significant amount of impact energy during collisions thereby protecting occupants of vehicles from severe injury. In the initial phase of vehicle design, it will be prudent to incorporate the sectional details of such a component based on an engineering target such as peak load, mean load, energy absorption, or total crush, or a combination of these parameters. Such a goal can be accomplished if efficient and reliable data-based models are available for predicting the performance of a section of given geometry as alternatives to time-consuming and detailed engineering analysis typically based on the explicit finite element method.
Journal Article

An Unbiased Estimate of the Relative Crash Risk of Cell Phone Conversation while Driving an Automobile

2014-04-01
2014-01-0446
A key aim of research into cell phone tasks is to obtain an unbiased estimate of their relative risk (RR) for crashes. This paper re-examines five RR estimates of cell phone conversation in automobiles. The Toronto and Australian studies estimated an RR near 4, but used subjective estimates of driving and crash times. The OnStar, 100-Car, and a recent naturalistic study used objective measures of driving and crash times and estimated an RR near 1, not 4 - a major discrepancy. Analysis of data from GPS trip studies shows that people were in the car only 20% of the time on any given prior day at the same clock time they were in the car on a later day. Hence, the Toronto estimate of driving time during control windows must be reduced from 10 to 2 min.
Journal Article

A New Technique to Determine the Burning Velocity in a Gasoline Direct Injection Engine

2014-04-01
2014-01-1176
Many approaches have been taken to determine the burning velocity in internal combustion engines. Experimentally, the burning velocity has been determined in optically accessible gasoline engines by tracking the propagation of the flame front from the spark plug to the end of the combustion chamber. These experiments are costly as they require special imaging techniques and major modifications in the engine structure. Another approach to determine the burning velocity is from 3D CFD simulation models. These models require basic information about the mechanisms of combustion which are not available for distillate fuels in addition to many assumptions that have to be made to determine the burning velocity. Such models take long periods of computational time for execution and have to be calibrated and validated through experimentation.
Journal Article

In-Cylinder Wall Temperature Influence on Unburned Hydrocarbon Emissions During Transitional Period in an Optical Engine Using a Laser-Induced Phosphorescence Technique

2014-04-01
2014-01-1373
Emissions of Unburned Hydrocarbons (UHC) from diesel engines are a particular concern during the starting process, when after-treatment devices are typically below optimal operating temperatures. Drivability in the subsequent warm-up phase is also impaired by large cyclic fluctuations in mean effective pressure (MEP). This paper discusses in-cylinder wall temperature influence on unburned hydrocarbon emissions and combustion stability during the starting and warm-up process in an optical engine. A laser-induced phosphorescence technique is used for quantitative measurements of in-cylinder wall temperatures just prior to start of injection (SOI), which are correlated to engine out UHC emission mole fractions and combustion phasing during starting sequences over a range of charge densities, at a fixed fueling rate. Squish zone cylinder wall temperature shows significant influence on engine out UHC emissions during the warm-up process.
Journal Article

On-Board Fuel Identification using Artificial Neural Networks

2014-04-01
2014-01-1345
On-board fuel identification is important to ensure engine safe operation, similar power output, fuel economy and emissions levels when different fuels are used. Real-time detection of physical and chemical properties of the fuel requires the development of identifying techniques based on a simple, non-intrusive sensor. The measured crankshaft speed signal is already available on series engine and can be utilized to estimate at least one of the essential combustion parameters such as peak pressure and its location, rate of cylinder pressure rise and start of combustion, which are an indicative of the ignition properties of the fuel. Using a dynamic model of the crankshaft numerous methods have been previously developed to identify the fuel type but all with limited applications in terms of number of cylinders and computational resources for real time control.
Journal Article

Characterization of the Near-Field Spray and Internal Flow of Single-Hole and Multi-Hole Sac Nozzles using Phase Contrast X-Ray Imaging and CFD

2011-04-12
2011-01-0681
It is well know that the internal flow field and nozzle geometry affected the spray behavior, but without high-speed microscopic visualization, it is difficult to characterize the spray structure in details. Single-hole diesel injectors have been used in fundamental spray research, while most direct-injection engines use multi-hole nozzle to tailor to the combustion chamber geometry. Recent engine trends also use smaller orifice and higher injection pressure. This paper discussed the quasi-steady near-nozzle diesel spray structures of an axisymmetric single-hole nozzle and a symmetric two-hole nozzle configuration, with a nominal nozzle size of 130 μm, and an attempt to correlate the observed structure to the internal flow structure using computational fluid dynamic (CFD) simulation. The test conditions include variation of injection pressure from 30 to 100 MPa, using both diesel and biodiesel fuels, under atmospheric condition.
Journal Article

Vehicle and Occupant Safety Protection CAE Simulation

2010-04-12
2010-01-1319
The objective of this research is to investigate the effect of the blast load on the vehicle and occupant and identify the sensitivity of the vehicle parameters to the blast load, therefore figure out the design solution to protect the vehicle and occupant. CAE explicit commercial code, LSDYNA, is applied in this research with adopting CONWEP method for the blast load. The LSDYNA 95th percentile Hybrid III dummy model is used for occupant simulation. Seat, seat belt, and underbody and underbody armor are interested areas in the design to meet the survivability and weight target. The results show the protection can be effectively achieved through employing the new design method in three areas mentioned above.
Journal Article

Experimental Validation and Combustion Modeling of a JP-8 Surrogate in a Single Cylinder Diesel Engine

2014-04-01
2014-01-1376
This paper presents the results of an experimental investigation on a single cylinder engine to validate a two-component JP-8 surrogate. The two-component surrogate was chosen based on a previous investigation where the key properties, such as DCN, volatility, density, and lower heating value, of the surrogate were matched with those of the target JP-8. The matching of the auto-ignition, combustion, and emission characteristics of the surrogate with JP-8 was investigated in an actual diesel engine environment. The engine tests for the validation of the surrogate were conducted at an engine speed of 1500 rpm, a load of 3 bar, and different injection timings. The results for the cylinder gas pressure, ignition delay period, rate of heat release, and the CO, HC, and NOx emissions showed a good match between the surrogate and the target JP-8. However, the engine-out particulate matter for the surrogate was lower than that for the JP-8 at all tested conditions.
Technical Paper

Transient Flow and Pressure Characteristics Inside a Closed-Coupled Catalytic Converter

1998-10-19
982548
An experimental study was carried out to characterize the exhaust flow structure inside the closed-coupled catalytic converter, which is installed on a firing four-cylinder 12-valve passenger car gasoline engine. Simultaneous velocity and pressure measurements were taken using cycle-resolved Laser Doppler anemometer (LDA) technique and pressure transducer. A small fraction of titanium (IV) iso-propoxide was dissolved in gasoline to generate titanium dioxide during combustion as seeding particles for the LDA measurements. It was found that the velocity is highly fluctuating due to the pulsating nature of the engine exhaust flow, which strongly depends on the engine operating conditions and the measuring locations. The pressure oscillation is correlated with the transient exhaust flow characteristics. The main exhaust flow event from each cylinder can only be observed at the certain region in front of the monolith brick.
Technical Paper

Effect of Biodiesel and its Blends on Particulate Emissions from HSDI Diesel Engine

2010-04-12
2010-01-0798
The effect of biodiesel on the Particulate emissions is gaining significant attention particularly with the drive for the use of alternative fuels. The particulate matter (PM), especially having a diameter less than 50 nm called the Nanoparticles or Nucleation mode particles (NMPs), has been raising concerns about its effect on human health. To better understand the effect of biodiesel and its blends on particulate emissions, steady state tests were conducted on a small-bore single-cylinder high-speed direct-injection research diesel engine. The engine was fueled with Ultra-Low Sulfur Diesel (ULSD or B-00), a blend of 20% soy-derived biodiesel and 80% ULSD on volumetric basis (B-20), B-40, B-60, B-80 and 100% soy-derived biodiesel (B-100), equipped with a common rail injection system, EGR and swirl control systems at a load of 5 bar IMEP and constant engine speed of 1500 rpm.
Technical Paper

Near-Nozzle Structure of Diesel Sprays Affected by Internal Geometry of Injector Nozzle: Visualized by Single-Shot X-ray Imaging

2010-04-12
2010-01-0877
By taking advantage of high-intensity and high-brilliance x-ray beams available at the Advanced Photon Source (APS), ultrafast (150 ps) propagation-based phase-enhanced imaging was developed to visualize high-pressure high-speed diesel sprays in the optically dense near-nozzle region. The sub-ns temporal and μm spatial resolution allows us to capture the morphology of the high-speed fuel sprays traveling at 500 m/s with a negligible motion blur. Both quality and quantitative information about the spray feature can be readily obtained. In the experiment, two types of single-hole nozzles have been used, one with a hydroground orifice inlet and the other with a sharp one. Within 3 mm from the nozzle, the sprays from these nozzles behave differently, ranging from laminar flow with surface instability waves to turbulent flow. The sprays are correlated with the nozzle internal geometry, which provides practical information for both nozzle design and supporting numerical simulation models.
Technical Paper

Effects of B20 Fuel and Catalyst Entrance Section Length on the Performance of UREA SCR in a Light-Duty Diesel Engine

2010-04-12
2010-01-1173
The current study focused on the effects B20 fuel (20% soybean-based biodiesel) and SCR entrance shapes on a light-duty, high-speed, 2.8L common-rail 4-cylinder diesel engine, at different exhaust temperatures. The results indicate that B20 has less deNOX efficiency at low temperature than ULSD, and that N₂O emission need to be characterized as well as NH₃ slip. If a mixer and enough mixing length are used, longer divergence section does not improve the deNOX efficiency significantly under the speed ranges tested.
Technical Paper

Experimental and Computational Analysis of Impact of Self Recirculation Casing Treatment on Turbocharger Compressor

2010-04-12
2010-01-1224
Self recirculation casing treatment has been showed to be an effective technique to extend the flow range of the compressor. However, the mechanism of its surge extension on turbocharger compressor is less understood. Investigation and comparison of internal flow filed will help to understand its impact on the compressor performance. In present study, experimentally validated CFD analysis was employed to study the mechanism of surge extension on the turbocharger compressor. Firstly a turbocharger compressor with replaceable inserts near the shroud of the impeller inlet was designed so that the overall performance of the compressor with and without self recirculation casing treatment could be tested and compared. Two different self recirculation casing treatments had been tested: one is conventional self recirculation casing treatment and the other one has deswirl vanes inside the casing treatment passage.
Technical Paper

Temperature Effect on Performance of a Commercial Fuel Filter for Biodiesel Blends with ULSD

2010-04-12
2010-01-0473
Biodiesel offers a potentially viable alternative fuel source for diesel automotive applications. However, biodiesel may present problems at colder temperatures due to the crystallization of fatty acid methyl esters and precipitation of other components, such as unreacted triglycerides and sterol glycosides in biodiesel. At lower temperatures, the fuel gels until it solidifies in the fuel lines, clogging the fuel filter, and shutting down the engine. A laboratory-based continuous loop fuel system was utilized to determine the flow properties at low temperatures of biodiesel in B100, B20, and B10 blends for soybean and choice white grease (pig fat) biodiesel fuel. The continuous loop fuel delivery system was designed to be similar to those that can be found in engines and vehicles currently in use, and provided a mechanical pump or an electric pump as a means to simulate systems found in the different types of vehicles.
Technical Paper

Comparison between Combustion, Performance and Emission Characteristics of JP-8 and Ultra Low Sulfur Diesel Fuel in a Single Cylinder Diesel Engine

2010-04-12
2010-01-1123
JP-8 is an aviation turbine engine fuel recently introduced for use in military ground vehicle applications and generators which are mostly powered by diesel engines. Many of these engines are designed and developed for commercial use and need to be adapted for military applications. This requires more understanding of the auto- ignition and combustion characteristics of JP-8 under different engine operating conditions. This paper presents the results of a comparative analysis of an engine operation using JP-8 and ultra low sulfur diesel fuel (ULSD). Experiments were conducted on 0.42 liter single cylinder, high speed direct injection (HSDI) diesel engine equipped with a common rail injection system. The results indicate that the distillation properties of fuel have an effect on its vaporization rate. JP-8 evaporated faster and had shorter ignition delay as compared to ULSD. The fuel economy with JP-8 was better than ULSD.
Technical Paper

Enhanced Identification Algorithms for Battery Models under Noisy Measurements

2010-11-02
2010-01-1768
This paper aims to develop some enhanced identification algorithms for real time characterization of battery dynamics. The core of such a system is advanced system identification techniques that provide fast tracking capability to update battery cell's individual models in real-time operation. Due to inevitable measurement noises on voltage and current observations, the identification algorithms must perform under both input and output noises, leading to more challenging issues than standard identification problems. It is shown that typical battery models may not be identifiable, unique battery model features require modified input/output expressions, and standard least-squares identification methods will encounter identification bias. This paper devises modified model structure and algorithms to resolve these issues. System identifiabihty, algorithm convergence, identification bias, and bias correction mechanisms are established.
Technical Paper

Statistical Model and Simulation of Engine Torque and Speed Correlation

2001-09-24
2001-01-3686
Even under steady state operating conditions, the pressure variation in individual cylinders, and the corresponding gas-pressure torque are subjected to small random fluctuations from cycle to cycle. The gas-pressure torque of a cylinder may be expressed as a sum of harmonically variable components, each harmonic being affected by these fluctuations. A probabilistic model of the vector interpreting such a harmonic component is developed and used to determine the statistical parameters of the resultant random vector representing the corresponding harmonic order of the engine torque. At the low frequencies of the lowest harmonic orders of the engine torque the crankshaft behaves like a rigid body. This behavior permits to correlate the statistical parameters of the same harmonic components of the resultant torque and of the measured engine speed. This correlation is proved by experiments and used to identify faulty cylinders.
Technical Paper

Numerical Prediction and Validation of Fuel Spray Behavior in a Gasoline Direct-Injection Engine

2001-09-24
2001-01-3668
Analysis of flow field and charge distribution in a gasoline direct-injection (GDI) engine is performed by a modified version of the KIVA code. A particle-based spray model is proposed to simulate a swirl-type hollow-cone spray in a GDI engine. Spray droplets are assumed to be fully atomized and introduced at the sheet breakup locations as determined by experimental correlations and energy conservation. The effects of the fuel injection parameters such as spray cone angle and ambient pressure are examined for different injectors and injection conditions. Results show reasonable agreement with the measurements for penetration, dispersion, global shape, droplet velocity and size distribution by Phase Doppler Particle Anemometry(PDPA) in a constant-volume chamber. The test engine is a 4-stroke 4-valve optically accessible single-cylinder engine with a pent-roof head and tumble ports.
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