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Journal Article

Review of Prior Studies of Fuel Effects on Vehicle Emissions

2009-04-20
2009-01-1181
A literature review was conducted to survey recent research on the effects of fuel properties on exhaust emissions from gasoline and diesel vehicles, on-road and off-road. Most of the literature has been published in SAE papers, although data have also been reported in other journals and government reports. A full report and database are available from the Coordinating Research Council (www.crcao.org). The review identified areas of agreement and disagreement in the literature and evaluated the adequacy of experimental design and analysis of results. Areas where additional research would be helpful in defining fuel effects are also identified. In many of the research programs carried out to evaluate the effect of new blendstocks, the fuel components were splash blended in fully formulated fuels. This approach makes it extremely difficult to determine the exact cause of the emissions benefit or debit.
Journal Article

Optimal Use of E85 in a Turbocharged Direct Injection Engine

2009-04-20
2009-01-1490
Ford Motor Company is introducing “EcoBoost” gasoline turbocharged direct injection (GTDI) engine technology in the 2010 Lincoln MKS. A logical enhancement of EcoBoost technology is the use of E85 for knock mitigation. The subject of this paper is the optimal use of E85 by using two fuel systems in the same EcoBoost engine: port fuel injection (PFI) of gasoline and direct injection (DI) of E85. Gasoline PFI is used for starting and light-medium load operation, while E85 DI is used only as required during high load operation to avoid knock. Direct injection of E85 (a commercially available blend of ∼85% ethanol and ∼15% gasoline) is extremely effective in suppressing knock, due to ethanol's high inherent octane and its high heat of vaporization, which results in substantial cooling of the charge. As a result, the compression ratio (CR) can be increased and higher boost levels can be used.
Journal Article

Identification and Robust Control of LPG Fuel Supply System

2009-04-20
2009-01-1025
This paper proposes a new returnless LPG fuel supply system designed to increase the efficiency of current LPG engines. With a conventional engine fuel supply system, the fuel pump is driven at a certain speed to pressurize the fuel to an excessive level, and excess fuel that is discharged from the fuel pump but not injected from the injector is returned to the fuel tank via a pressure regulator and a return line. This arrangement keeps the pressure in the fuel supply line at a constant level. Accordingly, during engine idling, fuel cut-off or other times when very little or no fuel is injected from the injector, nearly all the fuel discharged from the fuel pump is returned to the fuel tank via the pressure regulator and return line. Therefore, the energy (electric power) applied to drive the fuel pump is wastefully consumed. Moreover, returning a large amount of excess fuel to the fuel tank can raise the fuel temperature in the tank, causing the fuel to evaporate.
Journal Article

Advanced Control System of Variable Compression Ratio (VCR) Engine with Dual Piston Mechanism

2009-04-20
2009-01-1063
A dual piston Variable Compression Ratio (VCR) engine has been newly developed. This compact VCR system uses the inertia force and hydraulic pressure accompanying the reciprocating motion of the piston to raise and lower the outer piston and switches the compression ratio in two stages. For the torque characteristic enhancement and the knocking prevention when the compression ratio is being switched, it is necessary to carry out engine controls based on accurate compression ratio judgment. In order to accurately judge compression ratio switching timing, a control system employing the Hidden Markov Model (HMM) was used to analyze vibration generated during the compression ratio switching. Also, in order to realize smooth torque characteristics, an ignition timing control system that separately controls each cylinder and simultaneously performs knocking control was constructed.
Journal Article

The Application of the Vincent Circle to Vibro-Acoustic and Duct Acoustic Problems

2009-05-19
2009-01-2215
Over 30 years ago, A. H. Vincent of Westland Helicopters demonstrated that if a structure is excited harmonically, the response at another position (at a fixed frequency) will trace a circle in the complex plane as a result of a dynamic stiffness modification between two points. As either the real or imaginary part of an introduced dynamic stiffness is varied from minus infinity to plus infinity, the structural or acoustic response on any position will map a circle in the complex plane. This paper reviews the basis for this little known principle for vibro-acoustics problems and illustrates the viability for a cantilevered plate example. The applicability of the method is then considered for strictly acoustic systems like intake and exhaust systems. Specifically, it is shown that the response traces a circle in the complex plane if either the real or imaginary parts of the source or termination impedance are varied from minus to plus infinity.
Journal Article

Herschel Heaters Control Modeling and Correlation

2009-07-12
2009-01-2348
Herschel and Planck satellites have recently undergone the thermal vacuum and thermal balance (TVTB) test which was performed in the ESA-ESTEC Large Space Simulator for Herschel and in Centre Spatial de Liège (CSL) for Planck. One of the specific targets of the Herschel test was the verification of the thermal stability of two HIFI units (required to be better than 3.10−4 °C/s) and of the Star Tracker mounting plate (required to be better than 2.5.10−3 °C/s), with particular attention on the performance of the relevant feedback control loops. Control system design and model predictions are presented and compared against the test results. Further discussion on the requirement verification is provided.
Journal Article

Analyses of Several Space Radiation-Mitigating Materials: Computational and Experimental Results

2009-07-12
2009-01-2338
Long-term exposure to the space radiation environment poses deleterious effects to both humans and space systems. The major sources of the radiation effects come from high energy galactic cosmic radiation and solar proton events. In this paper we investigate the radiation-mitigation properties of several shielding materials for possible use in spacecraft design, surface habitats, surface rovers, spacesuits, and temporary shelters. A discussion of the space radiation environment is presented in detail. Parametric radiation shielding analyses are presented using the NASA HZETRN 2005 code and are compared with ground-based experimental test results using the Loma Linda University Proton Therapy facility.
Journal Article

Using Designing for Human Variability to optimize Aircraft eat Layout

2009-06-09
2009-01-2310
Integrating the seemingly divergent objectives of aircraft seat configuration is a difficult task. Aircraft manufacturers look to design seats to maximize customer satisfaction and in-flight safety, but these objectives can conflict with the profit motive of airline companies. In order to boost revenue by increasing the number of passengers per aircraft, airline companies may increase seat height and decrease seat pitch. This results in disaccommodation of a greater percentage of the passenger population and is a reason for rising customer dissatisfaction. This paper describes an effort to bridge this gap by incorporating digital human models, layout optimization, and a profit-maximizing constraint into the aircraft seat design problem. A simplified aircraft seat design experiment is conceptualized and its results are extrapolated to an airline passenger population.
Journal Article

Effect of Illumination Angle on the Performance of Dusted Thermal Control Surfaces in a Simulated Lunar Environment

2009-07-12
2009-01-2420
JSC-1A lunar simulant has been applied to AZ93 and AgFEP thermal control surfaces on aluminum substrates in a simulated lunar environment. The temperature of these surfaces was monitored as they were heated with a solar simulator using varying angles of incidence and cooled in a 30 K coldbox. Thermal modeling was used to determine the solar absorptivity (a) and infrared emissivity (e) of the thermal control surfaces in both their clean and dusted states. It was found that even a sub-monolayer of dust can significantly raise the α of either type of surface. A full monolayer can increase the α/ε ratio by a factor of 3–4 over a clean surface. Little angular dependence of the α of pristine thermal control surfaces for both AZ93 and AgFEP was observed, at least until 30° from the surface. The dusted surfaces showed the most angular dependence of α when the incidence angle was in the range of 25° to 35°.
Journal Article

Results of Multifunctional Condensing Heat Exchanger for Water Recovery Applications

2009-07-12
2009-01-2383
Humidity control within confined spaces is of great importance for current NASA environmental control systems and future exploration applications. The engineered multifunction surfaces (MFS) developed by ORBITEC is a technology that produces hydrophilic and antimicrobial surface properties on a variety of substrate materials. These properties combined with capillary geometry create the basis for a passive condensing heat exchanger (CHX) for applications in reduced gravity environments, eliminating the need for mechanical separators and particulate-based coatings. The technology may also be used to produce hydrophilic and biocidal surface properties on a range of materials for a variety of applications where bacteria and biofilms proliferate, and surface wetting is beneficial.
Journal Article

Standardization of Graphics for Service Information and Translation Expense Reduction

2009-10-06
2009-01-2857
The cost of human natural language translation of Service Information, Assembly Instructions, Training Materials, Operator Manuals and other similar documents is a major expense for manufacturers. One translation avoidance method involves replacing most of a document’s text with still and/or animated graphics. While the graphics with minimum text concept has savings potential, clarity of communication must be maintained for widespread application of this technique. The necessary clarity should be achieved if standards are established for the symbols and graphical conventions used. This paper provides an example of a repair procedure documented using the graphics with minimum text paradigm, describes many of the anticipated standards and provides an update on the progress towards achieving a standard development project.
Journal Article

System Dependency Analysis as a Common Cause Search Engine for Complex Aircraft Systems

2009-11-10
2009-01-3105
The system dependency analysis for complex aircraft systems is a model-based methodology and tool for analyzing availability and minimum acceptable control requirements for failures or event scenarios to support the aircraft and system safety analyses (SAE ARP4761) required to show compliance to 14CFR/CS §25.1309, §25.671 and other, related requirements. Aspects of the system such as functional interaction and dependencies to supply systems, physical items (equipment, wiring and tubing) and installation aspects are included in the analysis. This paper describes additional steps to enable the search for potential common cause failure conditions for the system of interest or airplane level systems based on the system model. Common cause analysis (CCA) procedures using the system dependency analysis rely on a systematic and checklist-based approach to determine potential common cause failure conditions.
Journal Article

System Dependency Analysis Supporting Common Cause Analyses of Complex Aircraft Systems

2009-11-10
2009-01-3107
The system dependency analysis for complex aircraft systems is a model-based methodology and tool for analyzing availability and minimum acceptable control requirements for failures or event scenarios to support the aircraft and system safety analyses (SAE ARP4761) required to show compliance to 14CFR/CS §25.1309, §25.671 and others. Aspects of the system such as functional interaction and dependencies to supply systems, physical items (equipment, wiring and tubing) and installation aspects are included in the analysis. The SAE paper “System Dependency Analysis for Complex Aircraft Systems” (2007-01-3852) describes the modeling approach and the analysis of system dependencies supporting the aircraft and system safety analyses. This paper provides examples for using the system dependency analysis to support the common cause analyses (SAE ARP4761) for complex aircraft systems.
Journal Article

DRESS: Distributed and Redundant Electro-mechanical Nose Wheel Steering System

2009-11-10
2009-01-3110
Scope of the DRESS project is to research, develop and validate a distributed and redundant electrical steering system technology for an aircraft nose landing gear. The new system aims to: • reduce system weight at aircraft level, replacing the current hydraulic actuation system with an electric one. • improve aircraft safety, achieving higher system redundancy levels compared to the current technology capabilities. This paper presents an outline of different activities occurring in the DRESS project and also shows preliminary results of the new system performance.
Journal Article

Real Time Implementation of DOC-DPF Models on a Production-Intent ECU for Controls and Diagnostics of a PM Emission Control System

2009-10-06
2009-01-2904
This paper describes the joint development by Tenneco and Pi Shurlok of a complete diesel engine aftertreatment system for controlling particulate matter emissions. The system consists of a DOC, DPF, sensors, controller and an exhaust fuel injection system to allow active DPF regeneration. The mechanical components were designed for flow uniformity, low backpressure and component durability. The overall package is intended as a complete PM control system solution for OEMs, which does not require any significant additions to the OEM's engine control strategies and minimizes integration complexity. Thus, to make it easier to adapt to different engine platforms, ranging from small off-road vehicle engines to large locomotive engines, model-based control algorithms were developed in preference to map-based controls.
Journal Article

Brake Timing Measurements for a Tractor-Semitrailer Under Emergency Braking

2009-10-06
2009-01-2918
The timing and associated levels of braking between initial brake pedal application and actual maximum braking at the wheels for a tractor-semitrailer are important parameters in understanding vehicle performance and response. This paper presents detailed brake timing information obtained from full scale instrumented testing of a tractor-semitrailer under various conditions of load and speed. Brake timing at steer, drive and semitrailer brake positions is analyzed for each of the tested conditions. The study further seeks to compare the full scale test data to predicted response from detailed heavy truck computer vehicle dynamics simulation models available in commercial software packages in order to validate the model's brake timing parameters. The brake timing data was collected during several days of full scale instrumented testing of a tractor-semitrailer performed at the Transportation Research Center, in East Liberty, Ohio.
Journal Article

Consideration of Critical Cornering Control Characteristics via Driving Simulator that Imparts Full-range Drift Cornering Sensations

2009-10-06
2009-01-2922
A driving simulator capable of duplicating the critical sensations incurred during a spin, or when a driver is engaged in drift cornering, was constructed by Mitsubishi Heavy Industries, Ltd., and Hiromichi Nozaki of Kogakuin University. Specifically, the simulator allows independent movement along three degrees of freedom and is capable of exhibiting extreme yaw and lateral acceleration behaviors. Utilizing this simulator, the control characteristics of drift cornering have become better understood. For example, after a J-turn behavior experiment involving yaw angle velocity at the moment when the drivers attention transitions to resuming straight ahead driving, it is now understood that there are major changes in driver behavior in circumstances when simulator motions are turned off, when only lateral acceleration motion is applied, when only yaw motion is applied, and when combined motions (yaw + lateral acceleration) are applied.
Journal Article

Assembly Simulation of Riveting Process

2009-11-10
2009-01-3215
The presented paper introduces the new software complex aimed at simulation of the riveting process as applied to aircraft parts. The software complex implements the novel mathematical model based on minimization of the potential energy. The paper gives the detailed description of the mathematical model and particularizes the main features of the software. The physical and numerical tests aimed at validation of the software are also described in the paper.
Journal Article

Solution for Automated Drilling and Lockbolt Installation in Carbon Fiber Structures

2009-11-10
2009-01-3214
Manual drilling and Lockbolt installation in carbon fiber structures is a labor intensive process. To reduce man hour requirements while concurrently improving throughput and process quality levels BROETJE-Automation developed a gantry positioning system with high performance multi-function end effectors for this application. This paper presents a unique solution featuring fully automated drilling and Lockbolt installation (inclusive of automated collar installation) for the vertical tail plane (vertical stabilizer) of large commercial aircraft. A flexible and reconfigurable assembly jig facilitates high access of the end effectors and increases the equipment efficiency. The described system fulfils the demand for affordable yet flexible precision manufacturing with the capacity to handle different aircraft model panels within the work envelope.
Journal Article

Flying Test Bed Performance Testing of High-Bypass-Ratio Turbofans

2009-11-10
2009-01-3133
The commercial turbofan trend of increasing bypass ratio and decreasing fan pressure ratio has seen its latest market entry in Pratt & Whitney's PurePower™ product line, which will power regional aircraft for the Bombardier and Mitsubishi corporations, starting in 2013. The high-bypass-ratio, low-fan-pressure-ratio trend, which is aimed at diminishing noise while increasing propulsive efficiency, combines with contemporary business factors including the escalating cost of testing and limited availability of simulated altitude test sites to pose formidable challenges for engine certification and performance validation. Most fundamentally, high bypass ratio and low fan pressure ratio drive increased gross-to-net thrust ratio and decreased fan temperature rise, magnifying by a factor of two or more the sensitivity of in-flight thrust and low spool efficiency to errors of measurement and assumption, i.e., physical modeling.
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