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Training / Education

Design for Manufacturing & Assembly

Design for Manufacturing and Assembly (DFM+A), pioneered by Boothroyd and Dewhurst, has been used by many companies around the world to develop creative product designs that use optimal manufacturing and assembly processes.  Correctly applied, DFM+A analysis leads to significant reductions in production cost, without compromising product time-to-market goals, functionality, quality, serviceability, or other attributes.  This course will include information on how DFM+A fits in with QFD, Concurrent Engineering, Robust Engineering, and other disciplines.

Training / Education

Accelerated Test Methods for Ground and Aerospace Vehicle Development

This course is verified by Probitas Authentication as meeting the AS9104/3A requirements for continuing Professional Development.  Engineers and managers involved with product development are constantly challenged to reduce time to market, minimize warranty costs, and increase product quality. With less and less time for testing, the need for effective accelerated test procedures has never been greater.

Training / Education

Reverse Engineering Technology of Reinvention

This course is verified by Probitas Authentication as meeting the AS9104/3A requirements for continuing Professional Development. Reverse engineering has become a common and acceptable practice utilized by many original equipment manufacturers and suppliers. This course focuses on the application of modern technologies used to decode the design details and manufacturing processes of an existing part in the absence of the original design data.  It emphasizes the real-life practice of reverse engineering in the aerospace industry from both scientific and legal points of view.  

Training / Education

Design of Experiments - Basic Simplified Taguchi

Design of Experiments is a statistically based, structured approach to product or process improvement that will quickly yield significant increases in product quality and subsequent decreases in cost.  Products and processes can be designed to function with less variation and with less sensitivity to environmental factors or customer usage. While still maintaining high quality from a customer's viewpoint, products and processes can utilize lower cost materials and methods.  Specifications can be opened-up with wider tolerances while still maintaining high quality for customers.  

Training / Education

Model-based Development of Embedded Software in Compliance with ISO 26262 – Challenges and Effective Solutions

This training class describes how to develop and safeguard safety critical embedded software in serial projects with Simulink in compliance with ISO 26262 (part 6). Beginning with a general overview of the ISO standard, we proceed by focusing on the ISO 26262 requirements that are specifically relevant to model based development. We address the impact the standard has had on model-based development with Simulink, as well as the requirements for model and software architecture in safety critical software. We also look at modeling guidelines and testing before wrapping up the class by assessing ISO 26262 readiness of controller functions.

Training / Education

Fundamentals and Applications of Electric Motors for Automotive Industries

As the electrification of automobiles is on the rise, it is imperative that the capabilities and limits of the associated devices and systems be understood at a higher level than previously considered adequate. For example, the Tesla Model S has 62 electric motors while the Model X has 70! They propel the vehicle and provide comfort too. Their design must reflect the worst case operating scenarios, duty cycles, environment, country of use and its standards, etc.

Training / Education

Design Verification Plan & Report (DVP&R) - Overview and Application

This course is verified by Probitas as meeting the AS9104/3A requirements for Continuing Professional Development. In this one-day course on Design Verification Plan and Report Overview and Application, participants will be introduced to important concepts, the basic theory behind the concepts, and discuss how these concepts can be applied to the client's design reliability activities. Participant involvement will be maximized to demonstrate and reinforce the concepts through reading assignments, group discussions, and exercises where students will begin a DVP&R on a client product.

Training / Education

Model-Based Systems Engineering (MBSE)

This course is offered in China only and presented in Mandarin Chinese. The course materials are bilingual (English and Chinese). As the complexity of products increases, traditional text-based systems engineering can no longer meet the needs. To solve the problem, Model-based Systems Engineering offers a unified communication platform among relevant staff by carrying out diagram-based unambiguous description, analysis and design for the demand, and structure and behavior of complex systems in the form of a model.

Training / Education

Design and Evaluation of Automotive Static Perceptual Quality

This course is offered in China only and presented in Mandarin Chinese. Static perceptual quality is the term applied to the customer’s first impression of a car at the beginning of the buying process including how it looks, feels, and smells. This “first feeling” largely determines whether the customer continues through the purchase process. At present, OEMs have no systematic method for static perceptual quality in the whole vehicle design and development process, especially for the static perceptual quality review in the early stage of design and development before data freezing.

Training / Education

Technical Path and Case Analysis of Lightweight Forward Engineering for Vehicle Development and Design

The importance of weight reduction in vehicle design is well known. In recent years, OEMs have been working on vehicle lightweight research and application, particularly for new energy vehicles. Currently, many Chinese OEMs establish a lightweight target and expect that weight savings will be distributed among the vehicle’s various systems.  This tends to keep the weight reduction effort at the level of parts or partial weight loss design development and application.

Training / Education

Theories and Methods of Future HMI Design for Automobiles

This course is offered in China only and presented in Mandarin Chinese. HMI design is an Interdisciplinary, which is based on human cognitive psychology and combines humanities, sociology, aesthetics, information science and other disciplines. While automotive technologies can be applied regardless of regions, HMI must be localized, as it is closely related to regional culture, people's living habits and characteristics. At the same time, HMI design has its own complete theoretical system, research and design methods and testing methods, instead of relying on experience.

Training / Education

Fundamentals of Fatigue Analysis

Fatigue is a structural failure mode that must be recognized and understood to develop products that meet life cycle durability requirements. In the age of lightweighting, fatigue strength is an important vehicle design requirement as engineers struggle to meet stringent weight constraints without adversely impacting durability. This technical concept course introduces the fatigue failure mode and analysis methods. It explains the physics of material fatigue, including damage accumulation that may progress to product failure over time, and it provides the needed foundation to develop effective fatigue prediction capabilities.

Training / Education

Fundamentals of GD&T ASME Y14.5M 1994 - Advanced Level

This 3-day advanced-level Fundamentals of GD&T course is an in-depth study of the terms, rules, symbols, and concepts of geometric dimensioning and tolerancing as prescribed in the ASME Y14.5M-1994 Standard. The course can be conducted in three 8-hour sessions or with flexible scheduling including five mornings or five afternoons.  This class includes all the content from the Fundamentals of GD&T 2-day foundational course: an explanation of geometric symbols, including each symbol’s requirements, tolerance zones, and limitations.

Training / Education

Comparison of ASME Y14.5 1994 to 2009 - Introductory Level

This 1-day introductory-level course offers an explanation of features in the ASME Y14.5-2009 Standard and compares them to the 1994 Standard. The course covers the pertinent changes made to the Y14.5 standard, including how the subject matter has been reorganized and about new sections that have been created for profile, orientation, and form. Each participant receives: An ASME Y14.5 1994-2009 Comparison Workbook,  Class handouts,  A GD&T Ultimate Pocket Guide (2009), and An ASME Y14.5 1994-2009 Comparison Chart Set. Newly acquired learning is reinforced throughout the class with numerous practice exercises.

Training / Education

Problem Solving and Root Cause Analysis

This course is verified by Probitas as meeting the AS9104/3A requirements for Continuing Professional Development. Problems arise in all facets of life. This is particularly true in the business world. Problems impact all aspects of an organization’s operations such as; product development, product quality, process efficiency, marketing efforts, human relations, leadership efforts, financial execution and ultimate profitability. If these problems are not addressed, they inhibit the operation of the business and can eventually result in total failure.

Training / Education

DFMEA Overview and Application

During this DFMEA Overview and Application course, participants will be introduced to important FMEA concepts, the basic theory behind the concepts, then discuss how these concepts can be applied to the customer's design FMEA activities. Participant activities include: reading assignments, group discussions, exercises, building Block Diagrams as a group, and beginning a DFMEA on a customer’s product.

Training / Education

PFMEA and the Control Plan - Overview and Application

The Process FMEA and Control Plan program introduces the basic concepts behind this important tool and provides training in how to conduct an effective PFMEA. First, the course explains what a PFMEA is and how it improves the long-term performance of your products, services and related processes by addressing process related failures. The role of the PFMEA in the overall framework of Quality Management System Requirements is explained as well as the role of the PFMEA in the Advanced Product Quality Planning (APQP) process. Additionally, the differences and relationships between the DFMEA and PFMEA are well defined.

Training / Education

Fundamentals of Threaded Fasteners

Fastener experts believe that upwards of 95% of all fastener failures are the result of either the wrong fastener for the job or improper installation. Improper installation or incorrect fastener selection can result in catastrophic loss or damage. Learn how to avoid issues by getting the answers in this course.

Training / Education

Advanced Concepts of GD&T ASME Y14.5M 1994 - Advanced Level

This 3-day advanced-level course teaches the advanced concepts of GD&T as prescribed in the ASME Y14.5M-1994 Standard. It can be conducted with flexible scheduling, including 5 mornings or 5 afternoons.   

Training / Education

Methodology of Interactive Design and Study Using Driving Simulator

This course is offered in China only and presented in Mandarin Chinese. Driving simulator is a key component of automotive interactive design, which can provide objective data to support both the effectiveness of design and user experience. On the other hand, driving simulator and the design of its experiments are major challenges, as improper experiment design will lead to consequences such as failure in identifying designing errors of the interactive design itself.