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The commercial turbofan trend of increasing bypass ratio and decreasing fan pressure ratio has seen its latest market entry in Pratt & Whitney's PurePower™ product line, which will power regional aircraft for the Bombardier and Mitsubishi corporations, starting in 2013. The high-bypass-ratio, low-fan-pressure-ratio trend, which is aimed at diminishing noise while increasing propulsive efficiency, combines with contemporary business factors including the escalating cost of testing and limited availability of simulated altitude test sites to pose formidable challenges for engine certification and performance validation. Most fundamentally, high bypass ratio and low fan pressure ratio drive increased gross-to-net thrust ratio and decreased fan temperature rise, magnifying by a factor of two or more the sensitivity of in-flight thrust and low spool efficiency to errors of measurement and assumption, i.e., physical modeling.

ANITA (Analysing Interferometer for Ambient Air) is a flight experiment precursor for a permanent continuous air quality monitoring system on the ISS (International Space Station). For the safety of the crew, ANITA can detect and quantify quasi-online and simultaneously 33 gas compounds in the air with ppm or sub-ppm detection limits. The autonomous measurement system is based on FTIR (Fourier Transform Infra-Red spectroscopy). The system represents a versatile air quality monitor, allowing for the first time the detection and monitoring of trace gas dynamics, with high time resolution, in a spacecraft atmosphere. ANITA operated on the ISS from September 2007 to August 2008. This paper summarises the results of ANITA's air analyses and compares results to other measurements acquired on ISS during the operational period.

As aircraft programs currently ramp up, productivity of assembly processes needs to be improved while keeping quality, reliability and manufacturing cost requirements. Efficiency of the drilling process still remains an issue particularly in the case of CFRP/metal stacks: hot and long metallic chips are difficult to remove and often damage the surface of CFRP holes. Low frequency axial vibration drilling has been proposed to solve this issue. This innovative drilling process allows breaking up the metallic chips in such a way that jamming is avoided. This paper presents a case of CFRP/Ti6Al4V drilling on a CNC machine where productivity must be increased. A comparison is made between the current regular process and the MITIS drilling process. First the analysis and comparison method is presented. The current process is analyzed and its limits are highlighted. Then the vibration process is implemented and its performances are studied.

In this paper, we describe a practically efficient methodology of improving the aerodynamic characteristics of an UAS's wing using a morphing approach. We have replaced a part of the original wings' upper and lower surfaces with a flexible, composite material skin whose shape can be modified, according to the variable airflow conditions, using internally placed actuators. The optimal displacements of the actuators, as functions of the external flow characteristics, are determined using a genetic algorithm based optimizer, coupled with a three - dimensional numerical extension of the classical lifting line model for estimating the modified wing aerodynamic coefficients. We have used the optimization tool to decrease the overall drag coefficient of a military grade UAS' wing equipped with the flexible skin. We have obtained good quality solutions for only a fraction of the computational cost needed when performing viscous flow field calculations.

For decades optical camera systems have been used by Broetje-Automation to locate pilot holes and find product orientation on NC-controlled positioner systems. Measurement tolerance requirements were and are in the range of +/− 0.2 mm. Recent developments enhance the sensor technology function from pure hole detection to new features like Fastener Head Height Measurement and Countersink Diameter Measurement. While head height measurement has to go 3D by enhancing the planar sensors to head protrusion measurement, the Countersink measuring tolerances are much smaller than “simple” hole detection, in fact require more than a magnitude tighter tolerances. This paper will present how Broetje-Automation solved the issue of a 20 plus fold accuracy increase, the 3D capability of the one eyed camera and all accompanied by a more robust evaluation software.

Blade tip clearance is a key design parameter for gas turbine designers. This parameter is often measured during engine testing and development phases as part of design validation but has yet to be utilized during normal engine fleet operation. Although blade tip clearance measurements are often mentioned for fleet operation in the context of active clearance control, the use of blade tip clearance measurements can provide an additional benefit for engine health monitoring. This paper explores the use of blade tip clearance sensors for engine condition monitoring of hot section blades. Blade tip clearance, especially in the first stage turbine, has an impact on exhaust gas temperature. The use of tip clearance measurements can provide supplementary information to traditional EGT measurements by providing a direct measurement of wear on the blade tips.

We applied ultrasonic propagation imaging (UPI) system for rapid and reliable quality control of fuel tanks for a space launcher. The fuel tank is an aluminum-lined CFRP propellant tank. The UPI system uses Q-switched laser (QL) to generate ultrasonic wave on the test specimen, and laser mirror scanner (LMS) to control the laser impinging point that scans the area of interest with high speed. Each ultrasonic wave generated by laser impinging was received by a piezoelectric sensor with coordinate information of the scanned area. After ultrasonic propagation image processing, results with impact damage and manufacturing defect information of the fuel tank were presented.

The performance enhancement of a vertical tail provided by aerodynamic flow control could allow for the size of the tail to be reduced while maintaining similar control authority. Decreasing tail size would create a reduction in weight, drag, and fuel costs of the airplane. The application of synthetic jet actuators on improving the performance of the vertical tail was investigated by conducting experiments on 1/9th and 1/19th scale wind tunnel models (relative to a Boeing 767 tail) at Reynolds numbers of 700,000 and 350,000, respectively. Finite-span synthetic jets were placed slightly upstream of the rudder hinge-line in an attempt to reduce or even eliminate the flow separation that commences over the rudder when it was deflected to high angles. Global force measurements on the 1/9th scale model showed that the flow control is capable of increasing side force by a maximum of 0.11 (19%). The momentum coefficient that created this change was relatively small (Cμ = 0.124%).

This paper presents a set of numerical computations with different turbulence model on an air jet flowing tangentially over the curved surface. It has been realized that jet deflection angle and the corresponding thrust are important parameter to determine with great care. Through the grid independence analysis, it has been found that without resolution of the viscous sub-layer, it is not possible to determine the computationally independent angle of jet deflection and boundary layer thickness. The boundary layer analysis has been performed at different radius of curvature and at jet Reynolds number ranging from approximately about 2400-10,000. The boundary layer thickness has been determined at the verge of separation and found a relation with the radius of curvature and jet Reynolds number. The skin-friction coefficient has been also studied at the verge of separation in relation to the surface radius and jet Reynolds number.

In last few years there has been great research to increase safety of on-road vehicles by providing information of various vehicle parameters to the user/driver while driving on road. Many algorithms have been developed to assess the vehicle run time situations and enable vehicle ECU to take decisions for autonomous driving. These algorithms are derived using data captured from sensors predominantly make use of vehicle dynamic information. The design proposed in this paper discusses capturing of two important and critical vehicle run time parameters i.) Vehicle tire pressure and the ii.) Road gradient. These parameters then help us in determining the effective fuel efficiency of the vehicle and approximate distance that user can drive with the amount of fuel remaining in the tank.

This study investigates the self-adjusted cutting parameter technique to improve the drilling of multi-stacked material. The technique consists in changing the cutting strategy automatically, according to the material being machined. The success of this technique relies on an accurate signal analysis, whatever the process setting. Motor current or thrust force are mostly used as incoming signals. Today, analyses are based on the thresholding method. This consists in assigning lower and upper limits for each type of material. The material is then identified when the signal level is stabilized in between one of the thresholds. Good results are observed as long as signal steps are significantly distinct. This is the case when drilling TA6V-CFRP stacks. However, thrust force level remains roughly unchanged for AA7175-CFRP stacks, leading to overlapping thresholds. These boundary limits may also change with tool geometry, wear condition, cutting parameters, etc.

The effect of an active flow control method is investigated on a 1:4 scale realistic vehicle model called “DrivAer” with notchback geometry. The wind tunnel experiments are conducted at a Reynolds number of Re=3.0·106. Fluidic oscillators are applied at the c-pillars and at the upper rear edge of the window. The actuators are installed inside the hollow designed model emitting a high frequency sweeping jet. The spacing of the actuators, the mass flow rate, and the position of actuation are varied. The effect of the active flow control on the car is investigated with force and surface pressure measurements. The surface trace pattern is visualized with tufts for the active flow control cases and the baseline case. A tuft algorithm analyzes provides statistical data of the flow angles. Moreover, particle image velocimetry measurements are performed in the plane of symmetry for β=0° to capture the flow field at the rear end and the wake.

Radical new electrically propelled aircraft are being considered to meet strict future performance goals. One concept design proposed is a Turboelectric Distributed Propulsion (TeDP) aircraft that utilises a number of electrically driven propulsors. Such concepts place a new and significant reliance on an aircraft's electrical system for safe and efficient flight. Accordingly, in addition to providing certainty that supply reliability targets are being met, a contingency analysis, evaluating the probability of component failure within the electrical network and the impact of that failure upon the available thrust must also be undertaken for architecture designs. Solutions that meet specified thrust requirements at a minimum associated weight are desired as these will likely achieve the greatest performance against the proposed emissions targets.

Recently, there has been an increasing interest in Fiber Optic Sensors (FOS) for aircraft applications. Many of the FOS are based on different transducer mechanisms and hence, employ sensor-specific readout systems. However, for ease of maintenance and cost saving purposes, a ‘universal interrogator’ that can be used with at least a large sub-group of sensors is the preferred option for deployment in aircraft. Oxsensis has been developing sensors for harsh environments with focus on land based gas-turbine monitoring and combustion control and more recently is also looking at applying its technology to other areas such as Aerospace and Oil & Gas. In this paper we report on recent progress on the development of a number of FOS and how these could find application in aircraft with a ‘universal interrogator’ concept in mind.

The hydraulic actuators are used to power flight control surfaces of the aircraft and to ensure surface movement. A system of two or three actuators is usually designed depending on the surface and intuitively these actuators are considered as a redundant architecture from a reliability and functionality point of view. The proper reliability modeling of the system of actuators must consider the system's functionality and design constraints for the remaining available actuator hinge-moment in the event of a partial or total actuator failure. As a result, this will affect the reliability assessment of that design. Furthermore, this system of actuators is also designed to provide a second function involving an assurance of the surface stiffness and damping. Generally, this second function does not require necessarily the same number of available actuators in order to be fully provided.

Cloud phase discrimination, coupled with measurements of liquid water content (LWC) and ice water content (IWC) as well as the detection and discrimination of supercooled large droplets (SLD), are of primary importance in aviation safety due to several high-profile incidents over the past two decades. The UTC Aerospace Systems Optical Ice Detector (OID) is a prototype laser sensor intended to discriminate cloud phase, to quantify LWC and IWC, and to detect SLD and differentiate SLD conditions from those of Appendix C. Phase discrimination is achieved through depolarization scattering measurements of a circularly polarized laser beam transmitted into the cloud. Optical extinction measurements indicate the liquid and ice water contents, while the differential backscatter from two distinct probe laser wavelengths implies an effective droplet size. The OID is designed to be flush-mounted with the aircraft skin and to sample the air stream beyond the boundary layer of the aircraft.

High temperature power electronics have become a vital aspect of future designs of compact power converters for applications including power conditioning and distributed motor/actuator controls. However, the development of high temperature capacitors had lagged far behind other system components (e.g. semiconductor switches and that can operate at temperature >200°C). The performance of these systems would benefit significantly from components and packaging designed and optimized for high temperature (200°C to 400°C) under generally harsh environmental conditions. In this paper it will be demonstrated that high temperature materials can be successfully fabricated into multilayer ceramic capacitors (MLCC). The properties of various capacitors having application range 200∼500°C will be presented.

Since 2011, ROD Ltd. and Boggi srl have started to cooperate in the field of airborne platform safety through the development and the integration of an innovative radar system, based on the radar system patented by in 2009 [1]. ROD Ltd. is a startup company, created in 2011, in order to commercialize an innovative Obstacle and Terrain Avoidance Sensor concept (OTAS™). Boggi srl is an EASA DOA (21.J.453) [2] that has developed the capability of designing and certifying aerospace components from small changes to complex systems such as Remotely Piloted Air System (RPAS) or mission avionic. The direct experience of the operators in general aviation has shown that a number of accidents occur because of collisions with obstacles and, especially, but not only, with cables. During the years of 1997-2009, a total of 996 reported aviation accidents/collisions involving wires/power lines occurred in the United States. Of the 996 accidents, 301 involved at least one fatality [3].

Tube Launched-Unmanned Air Vehicles (TL-UAV) are munitions that alter their trajectories during flight to enhance the capabilities by possibly extending range, increasing loiter time through gliding, and/or having guided targeting capabilities. Traditional munition systems, specifically the tube-launched mortar rounds, are not guided. Performance of these "dumb" munitions could be enhanced by updating to TL-UAV and still utilize existing launch platforms with standard propellant detonation firing methods. The ability to actively control the flight path and extend range of a TL-UAV requires multiple onboard systems which need to be identified, integrated, assembled, and tested to meet cooperative function requirements. The main systems, for a mortar-based TL-UAV being developed at West Virginia University (WVU), are considered to be a central hub to process information, aerodynamic control devices, flight sensors, a video camera system, power management, and a wireless transceiver.

The paper presents feasibility and effectiveness of an innovative algorithm for spacecraft attitude determination, based on the real time fusion of raw data measurements provided by APS cameras, less limited by metrological constraints than traditional cameras used for star detection, and MEMS gyros, characterized by low-mass, low-power and low recurrent costs. The basic concept and the followed S&T methodological approach is described, which includes the use of cameras and gyros, even if the above basic concept states that gyros measurement data are neither strictly necessary, nor are increasing the attitude measurement accuracy in steady state conditions. Indeed, the availability of the gyro measurement data significantly contributes to the robustness of the spacecraft attitude measurement system particularly in “lost in space” and in “occulted camera” conditions. High quality gyros are not required.