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A unique concept for a multi-body test rig enabling the simulation of longitudinal, steering and vertical dynamics was developed at the Institute for Mechatronic Systems (IMS) at TU Darmstadt. A prototype of this IMS test rig is currently being built. In conjunction with the IMS test rig, the Vehicle Terrain Performance Laboratory (VTPL) at Virginia Tech further developed a full car, seven degree of freedom (7 DOF) simulation model capable of accurately reproducing measured displacement, pitch, and roll of the vehicle body due to terrain excitation. The results of the 7 DOF car model were used as the reference input to the multi-body IMS test rig model. The goal of the IMS/VTPL joint effort was to determine whether or not a controller for the IMS test rig vertical actuator could accurately reproduce wheel displacements due to different measured terrain constraints.

One seminal question that faces a vehicle's driver (either human or computer) is predicting the capability of the vehicle as it encounters upcoming terrain. A Performance Margin (PM) is defined in this work as the ratio of the required tractive effort to the available tractive effort for the front and rear respectively. This simple definition stems from and incorporates many traditional handling metrics and is robust in its scope of applicability. The PM is implemented in an Intervention Strategy demonstrating its use to avoid situations in which the vehicle exceeds its handling capabilities. Results from a design case study are presented to show the potential efficacy of developing a PM-based control system.

The U.S. Army uses the root mean squared of elevation, or the RMSE standard for characterizing road/off-road roughness descriptions. This standard has often appeared in contracts as a performance requirement for the vehicle system. One important application of the standard is describing the testing environment for the vehicle. A physical test, which uses the standard, is the 30,000 mile endurance test. More recently, another metric has been used, the power spectral density (PSD) of road roughness. The international standard for road roughness is known as the International Roughness Index (IRI), and all road construction projects in the U.S. are based on this, as well as Department of Transportation analyses. This paper will analyze the different standards by comparing and contrasting the various aspects of each. Depending on the standard and metrics chosen, the simulation results will have different correlations with actual test.

Accurate terrain models provide the chassis designer with a powerful tool to make informed design decisions early in the design process. It is beneficial to characterize the terrain as a stochastic process, allowing limitless amounts of synthetic terrain to be created from a small number of parameters. A continuous-state Markov chain is proposed as an alternative to the traditional discrete-state chain currently used in terrain modeling practice. For discrete-state chains, the profile transitions are quantized then characterized by a transition matrix (with many values). In contrast, the transition function of a continuous-state chain represents the probability density of transitioning between any two states in the continuum of terrain heights. The transition function developed in this work uses a location-scale distribution with polynomials modeling the parameters as functions of the current state.

The U.S. Army uses the root mean square and power spectral density of elevation to characterize road/terrain (off-road) roughness for durability. This paper describes research aimed toward improving these metrics. The focus is on taking previously developed metrics and applying them to mathematically generated terrains to determine how each metric discerns the relative roughness of the terrains from a vehicle durability perspective. Multiple terrains for each roughness level were evaluated to determine the variability for each terrain rating metric. One method currently under consideration is running a relatively simple, yet vehicle class specific, model over a given terrain and using predicted vehicle response(s) to classify or characterize the terrain.

Standard visual database modeling practices in driving simulation reduce geometric complexity of terrain surfaces by using texture maps to simulate high frequency detail. Typically the vehicle dynamics model queries a correlated database that contains the polygons from the high level of detail of the visual database. However the vehicle dynamics database does not contain any of the high frequency information included in the texture maps. To overcome this issue and enhance both the visual and vehicle dynamics databases, a mathematical model of the high frequency content of the ground surface is developed using a set of Non-Uniform Rational B-Splines (NURBS) patches. The patches are combined in the terrain query by superimposing them over the low-frequency polygonal terrain, reintroducing the missing content. The patches are also used to generate Bump Map textures for the image generator so that the visual representation matches the terrain query.

The U.S. Army uses the root mean square and power spectral density of elevation to characterize road/terrain (off-road) roughness for durability. This paper describes research aimed toward improving these metrics. The focus is on taking previously developed metrics and applying them to mathematically generated terrains to determine how each metric discerns the relative roughness of the terrains from a vehicle durability perspective. Multiple terrains for each roughness level were evaluated to determine the variability for each terrain rating metric. One method currently under consideration is running a relatively simple, yet vehicle class specific, model over a given terrain and using predicted vehicle response(s) to classify or characterize the terrain.

The 21st Century Truck Initiative represents the premier partnership between government (Departments of Defense, Army, Energy, Transportation and the Environmental Protection Agency) and the U.S. trucking and supporting industries in seeking to develop and demonstrate commercially viable advanced technologies for trucks in the 21st century. At the request of senior leadership within the U.S. Departments of Defense and the Army, the Tank-automotive and Armaments Command's (TACOM) National Automotive Center (NAC), located at TACOM's Tank-Automotive Research, Development & Engineering Center (TARDEC), spearheaded the creation of this government-industry partnership to pursue the necessary leap-ahead technologies. By teaming the research and development efforts of government and industry, the partnership will improve fuel efficiency, increase safety, reduce owning and operating costs, and reduce emissions, while maintaining or enhancing the performance of military and commercial trucks.

The vertical force generated from terrain-tire interaction has long been of interest for vehicle dynamic simulations and chassis development. To improve simulation efficiency while still providing reliable load prediction, a terrain pre-filtering technique using a constraint mode tire model is developed. The wheel is assumed to convey one quarter of the vehicle load constantly. At each location along the tire's path, the wheel center height is adjusted until the spindle load reaches the pre-designated load. The resultant vertical trajectory of the wheel center can be used as an equivalent terrain profile input to a simplified tire model. During iterative simulations, the filtered terrain profile, coupled with a simple point follower tire model is used to predict the spindle force. The same vehicle dynamic simulation system coupled with constraint mode tire model is built to generate reference forces.