Search Results

With growing demands for better fuel economy and reduced carbon emissions there is a need for smaller and more fuel efficient engines. At the same time, to improve passenger comfort there are also demands placed on improved vehicle quietness [1]. A Homogeneous Charge Compression Ignition (HCCI) system or a higher compression ratio system can be used to obtain better fuel economy but the enhanced combustion rate causes an increase in engine vibration in the medium to high frequency range [2, 3]. To ensure vehicle quietness, this issue of structure-borne noise that is transmitted from the engine mounts to the body must be addressed. In this paper a simple anti-vibration active mount system is introduced that can significantly reduce structure-borne noise at medium to high frequencies. This is achieved by adding mass to the insulator which leads to resonance at lower frequencies, in order to obtain double anti-vibration performance.

This paper describes the performance evolution and key breakthroughs of the world's first one-motor two-clutch (1M2CL) parallel full hybrid system without a torque converter that was developed and implemented on a hybrid luxury sedan in November 2010. The high potential of this hybrid system was brought out further to improve fuel economy without sacrificing acceleration performance. The resultant second generation of the 1M2CL parallel full hybrid system was applied to a hybrid premium sports sedan in August 2013. In order to improve these performance attributes, the following key technical measures were adopted: 1 Motor torque during the EV mode was increased to expand the EV drive region. 2 Maximum motor torque and battery power at engine startup were boosted to reduce the engine start time. 3 Integrated control of the motor and clutches was improved. 4 Mechanical efficiencies were improved for higher fuel economy.

A new highly biofidelic side impact dummy, the WorldSID 50th percentile male, has been developed under the supervision of the International Organization for Standardization in order to harmonize a number of existing side impact dummies in one single dummy. Momentum is growing for using the WorldSID in safety tests in the EU and the US. In the present study, two Euro-NCAP pole side impact tests were conducted to compare ES-2 and WorldSID responses in a mid-size SUV with respective seating positions as stipulated in the Euro-NCAP test conditions and fitted with the same side airbag. It was found that, compared with ES-2, the chest, abdomen and pelvis accelerations of WorldSID are more sensitive to variation in the applied external load transmitted by the deployed side airbag and door intrusion.

Implementation of appropriate safety measures, either from the viewpoint of a vehicle or the society or the infra-structure, it is an important issue to clearly understand the multi-dimension complicated real world accident scenarios. This study proposes a new method to easily capture and to extract the essence of such complicated multi-dimension mutual relationship by visualizing the results of SOM (Self Organizing Map). The FARS data from 2010 is used to generate a dataset comprised of 16,180 fatal passenger car drivers and 48 variables. The 16,180 fatal drivers were clustered using hierarchy cluster analysis method and mapped into a two-dimensional square with one dot representing one fatal driver using SOM.

Three-dimensional transient simulations using KIVA-3V were conducted on a 4-stroke high-compression ratio, methanol-fueled, direct-injection (DI) engine. The engine had two intake ports that were designed to impart a swirling motion to the intake air. In some cases, the intake system was modified, by decreasing the ports diameter in order to increase the swirl ratio. To investigate the effect of adding shrouds to the intake valves on swirl, two sets of intake valves were considered; the first set consisted of conventional valves, and the second set of valves had back shrouds to restrict airflow from the backside of the valves. In addition, the effect of using one or two intake ports on swirl generation was determined by blocking one of the ports.

Numerical simulations of lean Methanol combustion in a four-stroke internal combustion engine were conducted on a high-compression ratio engine. The engine had a removable integral injector ignition source insert that allowed changing the head dome volume, and the location of the spark plug relative to the fuel injector. It had two intake valves and two exhaust ports. The intake ports were designed so the airflow into the engine exhibited no tumble or swirl motions in the cylinder. Three different engine configurations were considered: One configuration had a flat head and piston, and the other two had a hemispherical combustion chamber in the cylinder head and a hemispherical bowl in the piston, with different volumes. The relative equivalence ratio (Lambda), injection timing and ignition timing were varied to determine the operating range for each configuration. Lambda (λ) values from 1.5 to 2.75 were considered.

A numerical study on the combustion of Methanol in a directly injected (DI) engine was conducted. The study considers the effect of the bowl-in-piston (BIP) geometry, swirl ratio (SR), and relative equivalence ratio (λ), on flame propagation and burn rate of Methanol in a 4-stroke engine. Ignition-assist in this engine was accomplished by a spark plug system. Numerical simulations of two different BIP geometries were considered. Combustion characteristics of Methanol under swirl and no-swirl conditions were investigated. In addition, the amount of injected fuel was varied in order to determine the effect of stoichiometry on combustion. Only the compression and expansion strokes were simulated. The results show that fuel-air mixing, combustion, and flame propagation was significantly enhanced when swirl was turned on. This resulted in a higher peak pressure in the cylinder, and more heat loss through the cylinder walls.

Collection of diesel exhaust using the Tapered Element Oscillating Microbalance (TEOM) instrument was investigated as an alternative to the traditional method of filter weighing for particulate matter mass determination. Such an approach, if successful, would eliminate considerable manual labor involved in weighing, as well as the delay of hours or days before final results were known. To avoid known artifacts in the second-by-second mode of operation, the TEOM was used in a phase-by-phase mode and was equilibrated with air of constant temperature and humidity before each measurement. Electrically operated valves were used to automate the equilibration and measurement process. The study also included a comparison between two types of TEOM filter - an older type and a new one designed by the TEOM manufacturer for more uniform flow and less flexing. Best results were obtained with the TEOM using the new filter under no-flow conditions.

High-voltage nanosecond gas discharge has been shown to be an efficient way to ignite ultra-lean fuel air mixtures in a bulk volume, thanks to its ability to produce both high temperature and radical concentration in a large discharge zone. Recently, a feasibility study has been carried out to study plasma-assisted ignition under high-pressure high-temperature conditions similar to those inside an internal combustion engine. Ignition delay times were measured during the tests, and were shown to be decreasing under high-voltage plasma excitation. The discharge allowed instant control of ignition, and specific electrode geometry designs enabled volumetric ignition even at high-pressure conditions.

A correct prediction of the initial stages of the combustion process in SI engines is of great importance to understand how local flow conditions, fuel properties, mixture stratification and ignition affect the in-cylinder pressure development and pollutant formation. However, flame kernel growth is governed by many interacting processes including energy transfer from the electrical circuit to the gas phase, interaction between the plasma channel and the flow field, transition between different combustion regimes and gas expansion at very high temperatures. In this work, the authors intend to present a comprehensive, multi-dimensional model that can be used to predict the initial combustion stages in SI engines. In particular, the spark channel is represented by a set of Lagrangian particles where each one of them acts as a single flame kernel.

This paper describes a newly developed electrified powertrain that incorporates various energy-saving improvements and is intended for use on a 2013 model year EV. Based on a 2011 model year EV that was specifically designed and engineered as a mass-produced EV, this powertrain integrates the traction motor, inverter and charging unit to achieve a smaller, lighter package for expanding application to more vehicles. Integration of the motor and inverter in particular reduced the part count for enhanced assembly ease, in addition to reducing heat transfer, noise and vibration. The specific features described in the paper are the three points below. Improving the layout of the inverter parts in order to downsize and integrate the inverter with the motor. Reducing the transfer of heat from the motor to the inverter. Reducing the excitation forces of the motor and optimizing the inverter for noise and vibration.

A high-speed/high-resolution imaging technique and analysis were applied to study fuel injector spray timed evolution in ambient air and in a motored single-cylinder engine. Alcohol fuel was injected from a mid-pressure injection system into the engine cylinder at shaft speed of 1,000 rpm. The fuel injection system with various nozzles was designed for use in the EPA/NVFEL program to develop clean and efficient engines that use alternative fuels. A 15W copper vapor laser with a fiber optic delivery system synchronized with a high-speed drum streak camera was utilized to expose films at 5,000 frames per second (fps). The spray characteristics were investigated at 15.0 MPa injection pressure and injection duration range of 3-5 ms. A sequence of successive frames was selected from the films to examine the influence of the injector parameters and the valve lift on the atomization process. The spray penetration was quantified by analyzing the high-speed films.

Dynamic traction testing of a sample of drive tires for class 8 tractor-trailers provides information about the relation among rolling resistance, tire design, and traction performance in snow conditions. The tests were conducted to address concerns that low rolling resistance tires used to save fuel and reduce emissions may have inferior traction on snow. In addition to the dynamic traction testing, based on ASTM F-1805, rolling resistance was tested using ISO 28580, and characteristics of the tread design were measured, including tread depth and void ratio, using ASTM F421 and ASTM F-870. In general, tires designed for increased traction, usually made with open shoulders, had a higher snow traction rating than tires designed for highway applications with closed shoulders. There was no significant correlation between the snow traction rating and the coefficient of rolling resistance.

Three-dimensional numerical simulations of a diesel-fueled engine with a pre-chamber located in the cylinder head and a bowl in the piston were performed. The study considers the effect of diesel combustion in the pre-chamber on turbulence generation and hence fuel-air mixing and combustion in the piston-bowl. Diesel fuel was injected directly into the pre-chamber and the piston bowl at different times. In order to better determine the effect of pre-chamber combustion on the main chamber combustion, various pre-chamber injection timings were considered. The results show that pre-chamber combustion caused the average cylinder pressure to increase by up to 20% in some cases.

This paper presents a review of the regulatory, environmental, and health issues surrounding the use of halons as a fire suppressant and a summary of the recently completed Racecar Fire Suppressant Exposure Study by ICF Consulting, Inc., under contract with the U.S. Environmental Protection Agency (EPA) (U.S. EPA, 2004a). In 2003 the EPA learned that the SFI Foundation Inc., the organization responsible for developing safety regulations and testing requirements for numerous Performance Racing Industry (PRI) sanctioning bodies, was revising its Quality Assurance Specification for On Board Fire Suppression Systems (SFI Specification 17.1). The previous Specification 17.1 required either halon 1211 or halon 1301 to be used in these systems. Halons are ozone-depleting substances (ODS) widely used in fire protection applications and whose production and use are controlled under the Montreal Protocol and the Clean Air Act (CAA).

This paper presents results from a study of the particle size distributions emitted by a heavy-duty diesel engine equipped with a common-rail fuel injection system. The study focused on two key sampling and engine operating variables: dilution ratio and fuel injection pressure. Results show that the number mean diameter of the particle size distributions decreased with increasing dilution ratios. Also, the total number concentration of particles did not change with different dilution ratios. In addition, it was found that fuel injection pressures affected the size distribution of the particles sampled. Under some engine operating conditions increasing the fuel injection pressure resulted in an increased number of nuclei mode particles.

Logistic regression analysis for accident cases of NASS-PCDS (National Automotive Sampling System-Pedestrian Crash Data Study) clearly shows that the extent and the degree of pedestrian's lower extremity injury depend on various factors such as the impact speed, the ratio of the pedestrian height to that of the bonnet leading edge (BLE) of the striking vehicle, bumper to knee ratio, bumper lead angle, age of the pedestrian, and posture of the pedestrian at the time of impact. The pedestrian population is divided in 3 groups, equivalent to small-shorter, medium-height and large-taller pedestrian with respect to the “pedestrian to BLE height-ratio” in order to quantify the degree of influence of lower leg injuries in each group. Large adult male finite element model (95th percentile male: 190 cm and 103 kg) was developed by morphing the Japan Automobile Manufacturers Association (JAMA) 50th percentile male.

This paper describes the development of high efficiency and compact bumper recycling equipment for facilitating bumper recycling globally. Various equipment to remove paint coat from bumper has been developed since 90s', using mechanical, physical or chemical method. However, it is difficult to promote bumper recycling without realizing cost effective overall system from paint coat removal to pelletizing. Our company jointly developed method of mechanically removing paint coat and has committed to bumper recycling in the form of outsourcing since 2000. In 2010, a dedicated plant for recycling bumpers was launched on the premises of our Oppama Assembly Plant in Japan. In the future, promoting bumper recycling at other overseas assembly plants is necessary as vehicle production will expand globally.

A comprehensive analysis was performed to evaluate the effect of BMI on different body region injuries for side impact. The accident data for this study was taken from the National Automotive Sampling System-Crashworthiness Data System (NASS-CDS). It was found that the mean BMI values for driver and front passengers increases over the years in the US. To study the effect of BMI, the range was divided into three groups: Thin (BMI<21), Normal (BMI 24-27) and Obese (BMI>30). Other important variables considered for this study were model year (MY1995-99 for old vehicles & MY2000-08 for newer vehicles), impact location (side-front F, side-center P & side-distributed Y) and direction of force (8-10 o'clock for nearside & 2-4 o'clock for far-side). Accident cases involving older occupants above 60 years was omitted in order to minimize the bone strength depreciation effect. Results of the present study indicated that the Model Year has influence on lower extremity injuries.

A logistic regression analysis of accident cases in the NASS-PCDS (National Automotive Sampling System-Pedestrian Crash Data Study) database clearly shows that pedestrian pelvis injuries tend to be complex and depend on various factors such as the impact speed, the ratio of the pedestrian height to that of the bonnet leading edge (BLE) of the striking vehicle, and the gender and age of the pedestrian. Adult female models (50th %ile female AF50: 161 cm and 61 kg; 5th %ile female AF05: 154 cm and 50 kg) were developed by morphing the JAMA 50th %ile male AM50 and substituting the pelvis of the GHBMC AM50 model. The fine-meshed pelvis model thus obtained is capable of predicting pelvis fractures. Simulations conducted with these models indicate that the characteristics of pelvis injury patterns in male and female pedestrians are influenced by the hip/BLE height ratio and to some extent by the pelvis bone shape.