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NVH quality is one of the most important criteria by which people judge the design of a vehicle. The Powertrain Mounting System (PMS), which can reduce the vibration from engine to vehicle cab as well as the inside noise, has attained significant attention. Much research has been done on the isolation method for three- and four-point mounting. But the six-point mounting system, which is usually equipped in commercial vehicle, is seldom studied and should be paid more attention. In this paper, the support rod installed on the upside of the transmission case is considered as a flexible body. Thus a rigid-flexible coupling model of PMS is established and the necessity of the established model is analyzed by comparing the simulation results of the new model and those of the conventional model.

The ride comfort of the commercial vehicle is mainly affected by several vibration isolation systems such as the primary suspension system, engine mounting system and the cab mounting system. A rigid-flexible coupling model for the truck was built and analyzed in multi-body environment (ADAMS). The method applying the excitation on the wheels center and the engine mountings in time domain was presented. The variables' effects on the ride performance were studied by design of experiment (DOE). The optimal design was obtained by the co-simulation of the ADAMS/View, iSIGHT and Matlab. It was found that the vertical root mean square (RMS) acceleration and frequency-weighted RMS acceleration on the seat track were reduced about 17% and 11% respectively at different speeds relative to baseline according to ISO 2631-1.