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Technical Paper

SOC Estimation Based on an Adaptive Mixed Algorithm

2020-04-14
2020-01-1183
SOC (State of charge) plays an important role in vehicle energy management, utilization of battery pack capacity, battery protection. Model based SOC estimation algorithm is widely regarded as an efficient computing method, but battery model accuracy and measuring noise variance will greatly affect the estimation result. This paper proposed an adaptive mixed estimation algorithm. In the algorithm, the recursive least squares algorithm was used to identify the battery parameters online with a second-order equivalent circuit model, and an adaptive unscented Kalman method was applied to estimate battery SOC. In order to verify the effect of the proposed algorithm, the experimental data of a lithium battery pack was applied to build a simulation model. The results show that the proposed joint algorithm has higher estimation accuracy and minimum root mean square error than other three algorithms.
Technical Paper

A New Flux Weakening Control Strategy for IPMSM (Interior Permanent Magnet Synchronous Machine) in Automotive Applications

2020-04-14
2020-01-0466
As one of the core components of electric vehicles(EV), the drive motor system has a significant impact on the EV operation performance. The interior permanent magnet synchronous motor (IPMSM) has a wide range of applications in EV, due to its high efficiency, high power density, high torque current and wide speed range. In the field of EV, motor control system is required to have a high operating range. IPMSM operates at constant torque mode below rated speed and constant power mode above rated speed. The back electromotive force(Back-EMF) generated by the rotor in the constant power mode causes the inverter output voltage to saturate. Therefore, it is necessary to ensure that the controller is still operating in the linear region by applying a flux weakening(FW) current to the stator.
Technical Paper

Simulation and Parametric Analysis of Battery Thermal Management System Using Phase Change Material

2020-04-14
2020-01-0866
The thermophysical parameters and amount of composite phase change materials (PCMs) have decisive influence on the thermal control effects of thermal management systems (TMSs). At the same time, the various thermophysical parameters of the composite PCM are interrelated. For example, increasing the thermal conductivity is bound to mean a decrease in the latent heat of phase change, so a balance needs to be achieved between these parameters. In this paper, a prismatic LiFePO4 battery cell cooled by composite PCM is comprehensively analyzed by changing the phase change temperature, thermal conductivity and amount of composite PCM. The influence of the composite PCM parameters on the cooling and temperature homogenization effect of the TMS is analyzed. which can give useful guide to the preparation of composite PCMs and design of the heat transfer enhancement methods for TMSs.
Technical Paper

The Synthetic 3DOF Wheel Force for Passenger Vehicle Based on Predicted Frequency Response Function Model

2018-04-03
2018-01-0123
To determine the vehicle chassis requirements, wheel force transducer (WFT) have been the best option when it is being used in targeting customer correlation or determining the effective use of the proving ground. However, using wheel force transducer in customer correlation fleet test is often unfeasible due to the huge cost and low practicability. As a result, engineers have to choose other transducer measures. This paper describes an effective approach of wheel force prediction by using the frequency response function (FRF) model of vehicle dynamic system. A vehicle system linear modelling technique is used. For the system identification of FRF, the acceleration and wheel force time history data, as system input and output, are collected from an instrumented passenger car as it traverses in different real-world proving ground surfaces. The obtained FRF represents the complex suspension mechanical model. Once the FRF is calculated, the predicted force signal can be implemented.
Technical Paper

Feasibility Study of Using WLTC for Fuel Consumption Certification of Chinese Light-Duty Vehicles

2018-04-03
2018-01-0654
This paper presents the feasibility study of using the worldwide harmonized light vehicles test cycle (WLTC) for the fuel consumption certification of Chinese Light-duty (LD) vehicles. First, the key steps and the technical routes of the development process of WLTC are summarized. Second, the operation data of 3082 vehicles in 41 typical cities of China are collected throughout the year. Then, the characteristics of the acquisition data are compared with WLTC. Finally, the feasibility of using WLTC for fuel consumption certification of Chinese LD vehicles is analyzed in three aspects, includes operation characteristics, weighting factors and fuel consumption. The result shows that there is obvious difference between WLTC and Chinese reality, and WLTC is not suitable for the fuel consumption certification of Chinese LD vehicles.
Technical Paper

Effect of Lubricating Oil Volatile Fractions on Diesel Particle Emissions

2018-04-03
2018-01-0637
In this study, the effect of volatile fractions from engine lubricating oil on diesel particle emissions were studied experimentally. One commercial CF lubricating oil was used and distilled to subtract the different volatile fractions with boiling temperature of 220 °C, 260 °C and 300 °C, respectively. Oils derived from this distillation process were applied as the lubricating oil and following engine experiments were conducted. Diesel primary particles were sampled with a costume designed thermophoretic system. A fast response particulate spectrum equipment was employed to study the size distribution and number concentration of particles in the exhaust. Transmission electron microscopy was used to characterize the size distribution of the primary diesel particles relates to different oil volatile fractions.
Technical Paper

Coordinated Engine Torque and Clutch Control During Gear-Shifting Process of Automated Manual Transmission

2018-04-03
2018-01-0866
This paper presents a novel powertrain control system specifically designed for longitudinal motion-control applications of an automated-manual-transmission vehicle, whereby the clutch and throttle modulation and gear change are highly coordinated such that the vehicle can precisely track the target acceleration or deceleration command even during an upshift or a downshift. An observer-free method for estimation of the engine’s operating point under various working condition is developed to compensate for limited sensing and enable effective feed-forward control of the engine torque and the clutch pressure. With minor modifications of the coordination strategies in the existing powertrain control system, the proposed control system can prevent stalling the engine from a standing start and achieve smoother shifting and faster dynamic response of the powertrain system, where non-smooth actuator nonlinearities are addressed explicitly, robustly, and efficiently.
Technical Paper

An EV Charging Navigation Scheduling Strategy Based on Charging Power Adjustment

2021-12-14
2021-01-7021
With the continuous development of the electrical vehicles (EVs), the electric power network and transportation network are interconnected by EVs which require a coordinated operation of the two networks. In view of these coupled networks, this paper proposes a charging navigation strategy for EVs based on charging power adjustment, which can not only provide the navigation path with the shortest total operational time for EVs from the origin node to the completion of charging, but also effectively reduce load fluctuations in the electric power system. In the electric power system, an innovative optimization strategy for adjusting the EV charging power distribution is proposed, which can adjust the charging power in a timely and effective manner according to the response of EV charging. The multi-objective particle swarm optimization (MOPSO) algorithm and the improved Dijkstra algorithm are used for solving the obtained the EV charging power adjustment plan and charging paths.
Technical Paper

A Comparison Study of Car-to-Pedestrian and Car-to-E-Bike Accidents: Data Source: The China In-Depth Accident Study (CIDAS)

2014-04-01
2014-01-0519
The aim of the study was to investigate the difference between car-to-e-bikes and car-to-pedestrian accidents. The China In-depth Accident Study (CIDAS) database was searched from 2011 to 2013 for pedestrians and e-bikes struck by car, van and SUV fronts, which resulted in 104 pedestrian and 85 e-bike cases where information was sufficient for in-depth analysis. Reconstruction by PC-Crash was performed for all of the sampled cases. Pre-crash parameters were calculated by a MATLAB code. Focus was on prototypical accident scenarios and causes; speed as well as possible prevention countermeasures. It has been shown that traffic light violations, road priority violations, and unsure safety (these situations included misjudgments, unpreparedness, proximity to other road users, inappropriate speeds, etc.…) are the main causes in both the VRU groups. Distinctions were found for aspects of car collision speed, accident scenario, distribution of head contact points and so on.
Technical Paper

Research on Photobiological Safety of Automotive Active Infrared Detection System

2021-04-06
2021-01-0072
The automotive active infrared detection system is usually applied to the night driver assistance system or the diver attention monitoring system. However, the infrared light emitted by the active infrared detection system can cause damage to retina, cornea and eye crystals. This paper has studied the photobiological safety of the infrared light source used in the automotive active infrared detection system. Although it has been already have the general requirements of photobiological safety in international standards, there is not any requirements for automotive active infrared detection system. The range of the active infrared detection system depends on the radiation intensity of the infrared light source, but too much radiation intensity will cause harm to retina, cornea and eye lens when the infrared light source is too close to eyes.
Technical Paper

Effects of Environmental Parameters on Real-World NOx Emissions and Fuel Consumption for Heavy-Duty Diesel Trucks Using an OBD Approach

2018-09-10
2018-01-1817
OBD (On-Board Diagnostic) test system is applied to research influences of environmental parameters (altitude and environment temperature) on real-world NOx emission and fuel consumption for heavy-duty diesel trucks in this paper. The research results indicate that altitude and environment temperature have great influence on NOx emission rate and fuel consumption. High altitude in range of 3000~4000 m results in NOx emission rate is lower than low and moderate temperature because of air intake amount decreasing. However the fuel consumption rate is higher than lower altitude because altitude influences real-time changes of air inflow and combustion conditions in the cylinder of the engine. NOx emission rate and fuel consumption is more stable at different vehicle speed, VSP and RPM at high altitude, and NOx emission rate fluctuate dramatically at low and moderate altitude. The fuel consumption rate is higher at 10~20 °C than that at lower and higher temperature.
Technical Paper

Research on the Classification and Identification for Personalized Driving Styles

2018-04-03
2018-01-1096
Most of the Advanced Driver Assistance System (ADAS) applications are aiming at improving both driving safety and comfort. Understanding human drivers' driving styles that make the systems more human-like or personalized for ADAS is the key to improve the system performance, in particular, the acceptance and adaption of ADAS to human drivers. The research presented in this paper focuses on the classification and identification for personalized driving styles. To motivate and reflect the information of different driving styles at the most extent, two sets, which consist of six kinds of stimuli with stochastic disturbance for the leading vehicles are created on a real-time Driver-In-the-Loop Intelligent Simulation Platform (DILISP) with PanoSim-RT®, dSPACE® and DEWETRON® and field test with both RT3000 family and RT-Range respectively.
Technical Paper

An Optimization Approach to Conduction Emission Test of T-BOX

2018-08-07
2018-01-1643
T-BOX can manage the vehicle’s operation data and position data, and provide the following functions, positioning, vehicle status, motor data, BMS working status, charging status and status alarm, which may effectively promote the development of electric vehicle. Meanwhile, it may bring a series of problems, especially the electromagnetic compatibility (EMC) problems. In this paper, for the exceed standard limits problem of a particular T-BOX sample in radiation emission (RE) and conducted emissions(CE) test process, π filter is designed and added to the positive polar and negative polar of power supply based on the analysis of hardware circuit. The conduction emission test results of T-BOX after optimized can meet the requirements of GB/T 18655-2010 Vehicles, boats and internal combustion engines-Radio disturbance characteristics-Limits and methods of measurement for the protection of on-board receiver standard.
Technical Paper

Research on Dynamic Load of Belgian Event Based on Virtual Proving Ground

2019-04-02
2019-01-0170
The fatigue load spectrum of the physical proving ground is the necessary input for fatigue life analysis of vehicle parts and components. It is usually obtained by Road Load Data Acquisition (RLDA) and loads decomposition using multi-body dynamics tools. Virtual Proving Ground (VPG) methodology is gradually replacing this technical strategy. The belgian road is the typical event in durability test, in this paper, the flexible body and FTire model are applied to the vehicle multi-body dynamics model in order to improve the simulation accuracy. The result shows that all the wheel center force, shock absorber displacement and axial force acquired by VPG simulation have excellent correlation with real vehicle measured data. It is also proved that the virtual proving ground technology is a reliable and effective method to obtain the fatigue load spectrum in the early stage of development.
Technical Paper

Development of an Advanced Motor Control System for Electric Vehicles

2019-04-02
2019-01-0597
Electric vehicles are considered as one of the most popular way to decrease the consumption of petroleum resources and reduce environmental pollutions. Motor control system is one of the most important part of electric vehicles. It includes power supply module, IGBT driver, digital signal processing (DSP) controller, protection adjustment module, and resolver to digital convertor. To implement the control strategies on motor control system, a lot of practical aspects need to be taken into accounts. It includes setup of the initial excitation current, consistency of current between motor and program code, over-modulation, field weakening control, current protection, and so on. In this paper, an induction motor control system for electric vehicles is developed based on DSP. The control strategy is based on the field-oriented control (FOC) and space vector pulse width modulation (SVPWM).
Technical Paper

Thermal Uniformity of Pouch-Type Lithium Ion Batteries with NCM Cathode Materials under Different Operating Conditions

2019-04-02
2019-01-1000
With the advantages of flexible size and high energy density etc., pouch-type lithium ion battery cells with large capacity have been found more and more applications in electric vehicles. For these large-scale battery cells, thermal uniformity is vital for their safety and cycle life. To be specific, temperature gradients are expected to cause different degradation rates of active materials in different areas, which is possible to cause early failure or even fire and explosion of the battery cell. Thus, it is necessary to illustrate the batterie’s thermal uniformity in detail under different operating conditions. This work investigated the thermal uniformity of two 36 Ah pouch-type NCM/C battery cells with different sizes using both the thermal imaging method and thermoelectric effect method with K-type thermocouples. Experimental results show that there is an obvious temperature gradient on the surface of the pouch-type battery cell.
Technical Paper

Dynamic Correction Strategy for SOC Based on Discrete Sliding Mode Observer

2019-04-02
2019-01-1312
Battery state estimation is one of the most important decision parameters for lithium battery energy management. It plays an important role in improving battery energy utilization, ensuring battery safety and enhancing system reliability. This paper is proposed to provide a dynamic correction of SOC in the full working condition, including static condition and dynamic condition. Based on the Coulomb-counting method, the current SOC value of the battery is calculated. Under the static conditions, the open circuit voltage of the battery is used to directly collect the initial SOC. Under the dynamic working conditions, the open circuit voltage of the battery is estimated by the sliding mode observer. Based on the deviation between the calculated and estimated values of the open circuit voltage, the current coefficient of the Coulomb-counting method is dynamically corrected by PI strategy.
Technical Paper

The Development of an Advanced Vehicle Control Platform for Pure Electric Vehicles

2015-04-14
2015-01-0229
Pure electric vehicles are recognized as one of the most important new energy vehicle types to meet the increasingly stringent standards in energy saving and environment protection. To meet the control demands, China Automotive Technology & Research Center(CATARC) plan to develop an advanced Vehicle Control Platform(VCP) for pure electric vehicles. The developed VCP is well structured on both hardware and software and can be adapted to different pure electric vehicles easily. This paper describes the design of the hardware, the software architecture, the base software and the control strategy applied in the VCP in detail. A matching method is proposed to configure the VCP to a real VCU for the specific application by modifying the hardware channel definition and the control parameters. The paper shows successful application of the VCP on several types of pure electric vehicles.
Technical Paper

A HiL Test Bench for Monocular Vision Sensors and Its Applications in Camera-Only AEBs

2019-04-02
2019-01-0881
This paper presents a HiL test bench specifically designed for closed-loop testing of the monocular-vision based ADAS sensors, whereby the animated pictures of the virtual scene is calibrated and projected onto a 120-degree circular screen, such that the camera sensor installed has the same vision as the observation of the real-world scene. A high-fidelity AEBs model is established and deployed in the real-time target of the HiL system, making intervention decisions based on the instance-level detection information transmitted from the physical sensor. By referring to the 2018 edition of the C-NCAP testing protocol, the HiL tests of the rear-end collision scenarios is performed to investigate the performance and characteristics of the longitudinal-motion sensing of the sensor sample under test.
Technical Paper

Battery Management System Based on AURIX Multi-Core Architecture

2019-04-02
2019-01-1310
Battery management system (BMS) is the core component of the new energy vehicle battery system. With the increase of energy density of new energy vehicle battery, its control algorithm becomes more and more complex, and the work of the battery management system will be heavier. In order to solve the limits, the hardware, software and control strategy model of battery management system are developed based on AURIX multi-core microcontroller. The microprocessor control unit is developed by using dual-core chip, which meets the functional safety requirements. Dual-core processing of control strategy and individual information acquisition are realized, and the processing efficiency is improved. A four-tier software architecture of battery management system is developed to handle the Dual-core processing. The graphical development of battery management system strategy model is realized by using MATLAB / Simulink.
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